Title Page
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Auditor Name
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Machine #
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Date
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Operator Name
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Shift #
Workstation Specific
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Select the note button to add a comment or a corrective action taken statement.
Health, Safety, and Environment
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Are the operators at this station using all the proper Personal Protective Equipment?
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Are pump and motor guards in place and functional? Are lockout placards posted according to the Safety Map located on the Machine?
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Are ID tags located at all points mentioned in Safety Map/Placards?
Standardized Work
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Are Work Instructions, Increased Inspections, and Quality Alerts signed by operators working the station?
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Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons.
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Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)?
Built-In-Quality
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Are part defects properly logged on proper form?
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Can the operator define and/or explain the Quality Policy?
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Does the operator know who their next customer is and what their next customer's quality expectations are?
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Are suspect/non-conforming parts placed in scrap bins or hoppers, clearly marked with an "S" and isolated from normal production parts?
Quality System Specific Emphasis
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Select the note button to add a comment or a corrective action taken statement.
Special Attention
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Verify ALL tagging is completely filled out with proper information.
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Verify Specific Gravity is being charted on proper controlled document.
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Are the 1st pieces and check parts current and properly tagged?
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Make sure all Work Instructions and sign off sheets are located at the operation. (If not notify supervisor)
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Visually verify the ejection of castings is less than 16".
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Verify that the operator removes the caster from over the furnace before sand blasting. (if not notify supervisor)
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Visually audit the top layer of parts to verify there is no handling damage.
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Is the operator placing the parts in a manner that is not inducing damage?
Management and Supervision System Specific
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Select the note button to add a comment or a corrective action taken statement.
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Do you have to complete this section?
Facility
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Are significant process events or out of control conditions recorded and being responded to? Are down-times recorded with corrective actions implemented to prevent recurrence? (See appropriate Production/Scrap form)
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Is there proper lot traceability and identification of all material passing through this work cell? Are operators following FIFO correctly?
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Is the workstation area clean, neatly organized, and appear to be a safe working environment?
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Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices?
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Are proper tools and work area arranged to allow operator to function in a safe and ergonomucally correct manner?
