Title Page

  • NWF Logo (Green).png
  • 1 Tec-BF-05
    Published by Carmel Gatt
    Version x.x
    Issue Date 29/01/2015
    Amended: 04/08/2023

  • For the evidence you will need to take both picture and notes and detail the actual findings. Ensure an NCR is created for each 'no' answer.

  • Audit Site

  • Audit Date

  • Audited By

  • Line/Bagger Number
  • Shift

Control Documents & Training Records

  • Is the CCP sign present, clear and in good condition?

  • Is the process record sheet used, the correct and up to date version?

  • Make note of the Document No & Revision Status of the CCP process paperwork in use.

  • Are the records completed, clear, signed and dated, with no overwriting?

  • Is there a training guide present in the area of the CCP?

  • Are the training documents for the task fit for purpose?

  • Make note of the Document No & revision status of the CCP Training Guide in use:

  • Has the person performing the task received training to the requirements of the most recent revision of the training card?

  • Provide picture evidence of Training Matrix:

  • Are the test information cards being followed correctly?

  • Is the testing frequency being adhered to?

  • Are all CCP check records within tolerance?

Monitoring & Equipment

  • Are the test pieces the correct size?

  • Are the test packs marked with Operator Name, Line Number, product Name, Date and Time?

  • Are they placed in the correct position on the pack?

  • Do the packs contain a yellow test label?

  • Was the test performed correctly?

  • Is the test equipment used to measure CCP, Available, Good condition & Calibrated?

  • Note equipment used, its Serial number and verification/Calibration date.

  • Are the test packs stored inside the metal box/cage, and not left on top of the check weigher?

  • Are both underweight and metal detection bins are in good condition? Are the Doors without damage and can be closed and/or locked properly?

Weight & Sensor Check

  • Was the air pressure fail system check recorded at the start of the shift?

  • Please ask the operative to perform failsafe check. Was the test performed correctly?

  • Does the operator responsible for the monitoring CCP fully understand what corrective actions are required if there is a failure?

  • Is under weight T2 test recorded at the start of each run, every hour and at the end of the run?

  • Check weight of underweight sample. Is underweight sample actual weight correct?

  • Perform Fail Safe checks for Underweight products. Are both Fail safes working correctly (Belt Stopped and alarm appeared)?

  • Perform Fail Safe checks for Metal Rejection. Are both Fail safes working correctly (Belt Stopped and alarm appeared)? Are all Test Sticks rejected?

  • Are the correct metal sticks, in the right order in use during the metal CCP check? (photo of the sticks and record the size, type and order they were sent.)

  • Perform Fail Safe Check for "Bin Door Unlocked". Are both Fail safes working correctly (Belt Stopped and alarm appeared)?

  • Perform Fail Safe Check for "Bin Full Sensors". Are both Fail safes working correctly (Belt Stopped and alarm appeared)?

  • Perform Fail Safe Check for "Reject Confirmation Sensor Test"on metal and Underweight bins. Are both Fail safes working correctly (Belt Stopped and alarm appeared)?

Corrective Action

  • If corrective actions were taken by the operator, were they appropriate and documented in the correct manner?

  • Does the operator responsible for the monitoring CCP fully understand what corrective actions are required if there is a failure?

Responsibilities

  • Did the employee monitoring the CCP perform the test competently and correctly?

Audit Completion

  • Line Operator Name and Signature:

Site Specific Test

  • Site

  • This is a question for Drayton

  • This is a second question for Drayton

  • This is a question for Runcton

  • This is a question for Merston

  • How many Non Conformances

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