Title Page

  • Site Name (City Boosters)

  • Conducted on

  • Prepared by

  • Location

1.0 General Information

  • NOTIFY CONTROL ROOM PRIOR TO MAINTENANCE ACTIVITY

  • Minor Repairs to be rectified during service

  • Major repairs to be documented on checklist and form forwarded to Water Infrastructure Services.

  • Site Overview

2.0 Pumps

Pump Motor Testing

  • Total Pumps on site?

Pump 1

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 1

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 2

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

  • Pump 1

Pump 1

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 2

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 3

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 1

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 2

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 3

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

Pump 4

  • Run Hours

Winding Continuity (Ω)

  • A

  • B

  • C

Insulation Resistance (MΩ)

  • A

  • B

  • C

Tong Test Running Load (A)

  • A

  • B

  • C

Phase Check (V)

  • No Load

  • A-B

  • B-C

  • A-C

  • Load

  • A-B

  • B-C

  • A-C

Pump Operational Checks

  • Over Loads

  • Phase Failure

  • Auto Transformer Protection/Soft Start

  • High-level Shut off

  • Telemetry Alarms to KTP (Inform Operator So Alarms Can Be Verified)

3.0 Main SwitchBoard

  • Check and Tighten all Electrical Connections

  • Correct Labelling

  • Check Continuity of main Earth (Ω)

  • Cabinet Cleanliness and Vermin Control

4.0 Station Electrical

  • Lighting

  • GPO

  • Exhaust Fans

  • RCD's

  • Check Station Security and Cleanliness Before Leaving

5.0 Completed and Future Work

  • Completed Work

  • Work to be Completed

Signature

  • Tradesman and Signature

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