City lifting B service v2.0

Title Page

Vehicle Registration
Model
Fleet No
Conducted on
Fitter
Milage
Chassis Hours
Superstructure Hours

Walkround

Check all lights (Amber beacons, driving lights, trailer lights, etc)
Check operation of horn
Check reflective markers
Check turn left and right Speaker's
Check side scan is fitted and working
Check reversing alarm (must be white noise)
Check camera's (security and cleanliness)
Check condition of mirrors
Check condition or fit cross rail compliant stickers and FORS silver id sticker
Check general condition of exterior
Check spill kit (present and serviceable)
Check fire extinguisher (present, date no more than 1 year old, pressure, type,)
Check toolbox
Check Jump leads and nato sockets

Driving into the workshop

Check reverse camera picture
Check gauges and dials
Check Steering ball joints and linkages
Check steering box
Check torque rods

Chassis

Check outrigger feet security and stowage
Check outrigger rams and securing pins
Check outriggers and housings for cracks
check chassis spirit level for security
Check wheel bearing free play
Check king pins
Check suspension rams and pins
Check wheels for cracks
Remove brake drums and inspect brake lining wear
Check and adjust brakes
Replace idle hub bearing grease (every 70000 km)
Replace reduction hub oil
Check and lubricate prop shafts
Replace diff oil
Replace transfer box oil
Replace Torque converter oil and filter
Replace Gearbox oil and filter
Check clutch oil replace as necessary
Check clutch free play and operation
Check brake fluid level replace as necessary
Drain air recivers
Replace air dryer cartridge
Check air drier operation
Check pneumatic system for leaks
Check Hydraulic hoses and valve blocks for leaks and damage
Lubricate brake control pedal pivot pins
Check PTO operation
Check diff lock operation
Check transfer box low and high range selection
Check oil level in hydraulic pump drive gearbox
Check battery security and electrolyte level
Check operation of cab heater
Replace night heater fuel filter
Replace hydraulic filters
Check hydraulic oil level
Grease all nipples
Top up auto lube grease
Chassis Engine
Replace engine oil
Replace oil filter
Replace fuel filters
Clean sediment Screens
Replace air filters
Replace ADD Blue filters
Clean breathers
Check radiator hoses (including oil cooler and intercooler)
Clean radiator
Check and adjust coolant strength to 50%
Check water pump and alternator bearings for play (including idlers)
Check belt tension/condition
Check security of engine mountings
Check condition and security of exhaust/manifold
Check operation and security of exhaust brake
Check emergency shut down system operation
Check condition of spark arrestors/silencers

Superstructure Engine

Replace engine oil
Replace oil filter
Replace fuel filter
Clean sediment screens
Replace air filters
Replace ADD Blue filters
Replace engine to pump coupling with new style @ 5000hrs
Check radiator hoses (including oil cooler and intercooler)
Clean radiator
Check and adjust coolant strength @ 50%
Check coolant level
Check water pump and alternator bearings (including idlers)
Check belt tension and condition
Check security of engine mountings
Check condition and security of exhaust/manifold
Check emergency shutdown operation
Check air dryer operation

Superstructure

Replace jib fold winch gearbox oil
Replace trolley winch gearbox oil
Replace slew motor's gearbox oil
Replace hoist winch gearbox oil
Check jib fold rope and rope slack mechanism
Check and Grease trolley sheaves
Check and grease jib sheaves and grease points (including Fly jibs)
Check main and fly jib pins
Check and grease hook block's sheaves
Check hook block safety catch and transport stowage position
Erect crane and adjust speed's as necessary
Check Aux crane operation and rope condition
Check hoist rope condition
Check trolley rope condition
Check erecting rope and sheaves
Luff crane and check self snap alarm
Check hoist and trolley limits in luff
Check correct operation of crane (including limits host, and trolley)
Lift known weight and check SLI for correct operation (including 90% and 100% cut outs)
Check audible and visual warning lights and Siren
Check correct operation of stretched jib
Adjust trolley rope tension as necessary
Check camera for security and operation
Replace hydraulic filters
Check hydraulic oil level
Check cab heater for operation
Replace cab night heater fuel filter
Check panel indicator lamps (half rig, luff, 4 falls, etc)
Check working lamps
Check electrical cabinet for tidiness and security
Grease crane as per manufactures greasing schedule