Creamery Production Gemba Walk V3

• Conducted on

  Date

• Prepared by

• Location
  Address

Safety

• The area is safe and free from hazards

  Yes

  No

• Electric pallet truck scaff tag signed by operator

  Yes

  No

• Employees within the area understand and demonstrate the key safe behaviours

  Yes

  No

• X-ray curtains all present and in correct position

  Yes

  No

CCP

• Warm fill sheets are at line when / where required and completed in accordance with CFILL.30

  Yes

  No

• All X-ray's machines are functioning correctly and checks complete in accordance with CFILL.31 have been observed , reject line doors are kept locked.

  Yes

  No

• Filler 1 & 2 & 9: Is the NEXT Calibration on the X-Ray due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date due or take photo of the sticker.<br>

  Yes

  No

• Filler 3 & 4: Is the NEXT Calibration on the X-Ray due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date due or take photo of the sticker.

  Yes

  No

• Filler 5 & 6: Is the NEXT Calibration on the X-Ray due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date due or take photo of the sticker.

  Yes

  No

• Is the NEXT Calibration on the ATP Swab Machine due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date or take photo<br>

  Yes

  No

• If the answer to ANY of the previous question relating to CALIBRATION is "YES", then this must be escalated to TECHNICAL and your TEAM LEADER immediately.

  

Chemical Control

• All chemicals stored in locked COSHH cabinets when not in use including ink and additive and chain oil . CGEN.04

  Yes

  No

Paperwork & Documentation

• All paperwork is on the correct Centuri document number

  Yes

  No

• All paperwork is correctly completed and any corrections have been made in accordance with the Paperwork - Record Completion & Maintainance procedure

  Yes

  No

• Weight checks complete in accordance with CFILL.05.

  Yes

  No

• Each order has been correctly documented, foil tray labels checks have been completed in accordance with CFILL.50

  Yes

  No

• Daily and monthly glass registers are up to date

  Yes

  No

Hygiene & Fabrication

• All fillers are clean , free from foreign bodies , debris and excess grease internally , externally and underneath.

  Yes

  No

• End of line equipment including conveyors and X-rays are clean and free from debris internally and externally

  Yes

  No

• Absence of selotape engineering

  Yes

  No

• All floors and drains are clean and free from debris.

  Yes

  No

• Cleaning equipment such as brushes are clean and stored on the correct shadow boards. CGEN 03.

  Yes

  No

• Cleaning schedules are complete and up to date for daily, weekly and monthly tasks

  Yes

  No

• Internal building fabrication such as walls and floors are in a good state of repair

  Yes

  No

Operator Asset Care

• The Inkjet OAC schedule is up to date for daily, weekly and monthly tasks

  Yes

  No

• Spare inkjet coders are running on all fillers.

  Yes

  No

• The Logopak OAC schedule is up to date for daily, weekly and monthly tasks, label stocks have been replenished

  Yes

  No

5s

• Area audits complete to schedule and evidently compliant with visual standards. Logopak cabinets have been replenished

  Yes

  No

• Foil cabinet audits are complete

  Yes

  No

• All SIC boards are up to date with actions when hourly targets have not been met

  Yes

  No

• Ink and additive stock are above minimum level ( Ink 50 bottles / Additive 100 bottles ). Team leader informed if minimum stock level not met and stock ordered.

  Yes

  No

• Radios x 3 working & in good condition.

  Yes

  No

Other Comments

• CONFIRMATION:
  I can confirm that all responses are accurate and the information contained within this audit were checked at the time of the audit by myself.

• Verified by:

  Sign

• Add media

  Media