McD's Gemba V3

• Conducted on

  Date

• Prepared by

• Location
  Address

Safety

• The area is safe and free from hazards

  Yes

  No

• Employees within the area understand and demonstrate the key safe behaviours

  Yes

  No

CCP

• The metal detector is functioning correctly and checks complete in accordance to procedure have been observed, the reject line door is kept locked

  Yes

  No

• Is the NEXT Calibration on the Metal Detector due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date or take photo

  Yes

  No

• Is the NEXT Calibration on the ATP Swab Machine due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date or take photo

  Yes

  No

• Is the NEXT Calibration on the IN-LINE CHECK WEIGHER or OFF-LINE CHECK WEIGHER due within 1 month? (Check Calibration Sticker)<br>If "YES" insert date or take photo

  Yes

  No

• If the answer to ANY of the previous question relating to CALIBRATION is "YES", then this must be escalated to TECHNICAL and your TEAM LEADER immediately.

  

Chemical Control

• All chemicals stored in locked COSHH cabinets when not in use including ink and additive CGEN.04

  Yes

  No

Paperwork & Documentation

• All paperwork is on the correct Centuri document number

  Yes

  No

• All paperwork is correctly completed and any corrections have been made in accordance with the Paperwork - Record Completion & Maintainance procedure

  Yes

  No

• Weight checks complete in accordance with OLYMPAC 24 Sartorius In Line Testing and Reports

  Yes

  No

• Each order has been correctly documented, including julien code and box label checks

  Yes

  No

• Daily and monthly glass registers are up to date

  Yes

  No

• The knife control procedure is being followed and all documentation is up to date

  Yes

  No

Hygiene & Fabrication

• Rotary Seal / Valves - Is this area clean and leak free?<br>(If "NO", corrective action must be taken immediately) - Add Photo to Audit in all instances.

  Yes

  No

• What Good Looks Like (WGLL) - We MUST be compliant!

  

• The area is clean, free from foreign bodies, debris and excess grease

  Yes

  No

• End of line equipment including conveyors and metal detector are clean and free from debris internally and externally

  Yes

  No

• Absence of selotape engineering

  Yes

  No

• All floors and drains are clean and free from debris. Boot Wash has chemical and is dosing correctly

  Yes

  No

• Cleaning equipment such as brushes are clean and stored on the correct shadow boards. CGEN 03.

  Yes

  No

• Cleaning schedules are complete and up to date for daily, weekly and monthly tasks

  Yes

  No

• Internal building fabrication such as walls and floors are in a good state of repair

  Yes

  No

Operator Asset Care

• The Inkjet OAC schedule is up to date for daily, weekly and monthly tasks

  Yes

  No

• The Logopak OAC schedule is up to date for daily, weekly and monthly tasks, label stocks have been replenished

  Yes

  No

• The Filler OAC schedule is up to date for daily, weekly and monthly tasks

  Yes

  No

• Logoplaste room floors , conveyors , fire door shutter and drip trays cleaned and audit ready.

  Yes

  No

• Mezzanine platform floor , conveyors and drain baskets cleaned and audit ready

  Yes

  No

5s

• Area audits complete to schedule and evidently compliant with visual standards

  Yes

  No

• Box erector tare checks are complete with evidence of 3 strips of glue and stored on the pallet for conformation

  Yes

  No

• All SIC boards are up to date with actions when hourly targets have not been met

  Yes

  No

• Yellow cosh cabinet cleaned and refilled with consumable items if required?

  Yes

  No

• Any packaging which has an NCN has been removed from the area, including corridoor

  Yes

  No

Other Comments

• CONFIRMATION:
  I can confirm that all responses are accurate and the information contained within this audit were checked at the time of the audit by myself.

• Verified by:

  Sign

• Add media

  Media