25 VMR AND COIL CLEANING

25 VMR PILGER AND COIL CLEANING

  • Operator

  • Work Order

  • Incoming Hollow Inspect

  • Are mandrel & die series numbers identified on Control Chart

  • OD Size
    Verify samples within spec

  • Wall Size
    Verify within spec

  • ID Condition
    Are samples being split for inspection of defects ?

  • Log Book Used ?

  • Standard Feed Rate
    Is mill running at feed rate indicated on tooling sheet

  • Ridges

  • Oil Temperature Must not exceed 40C

  • Eccentricity
    Are min wall readings above min spec ?

  • Cut Length
    Verify Correct cut length

  • OD Cleanliness

  • OD Surface Condition
    Does pick up buff out with scotchbrite

  • Chemical Dispensing Station Verify the PH of solutions using test strips

  • OD Wash Box Verify Wash box is being heated

  • Coilers OD Cleanliness and Surface Condition
    Are coils clean ?

  • Cleaning Cycle Verification
    Is correct cleaning recipe being used based on length ?

  • Coiler Checklist
    Is it being filled out ?

  • ID Cleanliness/Plug Size
    Correct plug being used

  • ID Cleanliness/Check Plug
    Are check plugs white

TWIN MILL AND COIL COIL CLEANING

  • Operator

  • Work Order

  • Incoming Hollow Inspect

  • Are mandrel & die series numbers identified on Control Chart

  • OD Size
    Verify samples within spec

  • Wall Size
    Verify within spec

  • ID Condition
    Are samples being split for inspection of defects ?

  • Log Book Used ?

  • Standard Feed Rate
    Is mill running at feed rate indicated on tooling sheet

  • Ridges

  • Oil Temperature Must not exceed 40C

  • Eccentricity
    Are min wall readings above min spec ?

  • Cut Length
    Verify Correct cut length

  • OD Cleanliness

  • OD Surface Condition
    Does pick up buff out with scotchbrite

  • Chemical Dispensing Station Verify the PH of solutions using test strips

  • Cleaning Cycle Verification
    Is correct cleaning recipe being used based on length ?

  • OD Wash Box Verify Wash box is being heated

  • Coilers OD Cleanliness and Surface Condition
    Are coils clean ?

  • Coiler Checklist
    Is it being filled out ?

  • ID Cleanliness/Plug Size
    Correct plug being used

  • ID Cleanliness/Check Plug
    Are check plugs white

  • ID Cleanliness/Feedrate
    Can operators follow proper cleaning procedure at standard feedrate

  • Coiler Log Book
    Any Issues

40 SSM AND COIL CLEANING

  • Operator

  • Work Order

  • Incoming Hollow Inspect

  • Are mandrel & die series numbers identified on Control Chart

  • OD Size
    Verify samples within spec

  • Wall Size
    Verify within spec

  • ID Condition
    Are samples being split for inspection of defects ?

  • Log Book Used ?

  • Standard Feed Rate
    Is mill running at feed rate indicated on tooling sheet

  • Ridges

  • Oil Temperature Must not exceed 40C

  • Eccentricity
    Are min wall readings above min spec ?

  • Cut Length
    Verify Correct cut length

  • OD Cleanliness

  • OD Surface Condition
    Does pick up buff out with scotchbrite

  • Chemical Dispensing Station Verify the PH of solutions using test strips

  • Cleaning Cycle Verification
    Is correct cleaning recipe being used based on length ?

  • OD Wash Box Verify Wash box is being heated

  • Coilers OD Cleanliness and Surface Condition
    Are coils clean ?

  • Coiler Checklist
    Is it being filled out ?

  • ID Cleanliness/Plug Size
    Correct plug being used

  • ID Cleanliness/Feedrate
    Can operators follow proper cleaning procedure at standard feedrate

  • ID Cleanliness/Check Plug
    Are check plugs white

50 VMR #2

  • Operator

  • Work Order

  • Incoming Hollow Inspect

  • Are mandrel & die series numbers identified on Control Chart

  • OD Size
    Verify samples within spec

  • Wall Size
    Verify within spec

  • ID Condition
    Are samples being split for inspection of defects ?

  • Log Book Used ?

  • Standard Feed Rate
    Is mill running at feed rate indicated on tooling sheet

  • Ridges

  • Oil Temperature Must not exceed 40C

  • Eccentricity
    Are min wall reading above min spec

  • Cut Length
    Verify Correct cut length

  • OD Cleanliness

  • OD Surface Condition
    Does pick up buff out with scotchbrite

  • Chemical Dispensing Station Verify the PH of solutions using test strips

  • OD Wash Box Verify Wash box is being heated

  • ID Cleanliness/Plug Size
    Correct plug being used

  • ID Cleanliness/Feedrate
    Can operators follow proper cleaning procedure at standard feedrate

  • ID Cleanliness/Check Plug
    Are check plugs white

50 VMR #1

  • Operator

  • Work Order

  • Incoming Hollow Inspect

  • Are mandrel & die series numbers identified on Control Chart

  • OD Size
    Verify samples within spec

  • Wall Size
    Verify within spec

  • ID Condition
    Are samples being split for inspection of defects ?

  • Log Book Used ?

  • Standard Feed Rate
    Is mill running at feed rate indicated on tooling sheet

  • Ridges

  • Oil Temperature Must not exceed 40C

  • Eccentricity
    Are min wall reading above min spec

  • Cut Length
    Verify Correct cut length

  • OD Cleanliness

  • OD Surface Condition
    Does pick up buff out with scotchbrite

  • OD Wash Box Verify Wash box is being heated

  • Chemical Dispensing Station Verify the PH of solutions using test strips

  • ID Cleanliness/Plug Size
    Correct plug being used

  • ID Cleanliness/Feedrate
    Can operators follow proper cleaning procedure at standard feedrate

  • ID Cleanliness/Check Plug
    Are check plugs white

H2 FURNACE

  • Operator

  • Work Order

  • OD Cleanliness Check

  • ID Cleanliness Check

  • Correct Speed And Temperature

  • Correct Gas Setting

  • OD Surface Condition After Anneal

UNCOILER

  • Operator

  • Work Order

  • Incoming Surface and Size Check

  • Outgoing Surface and Size Check

  • Straightness and Deburr

PBS SAW

  • Operator

  • Work Order

  • OD Surface Condition

  • Jaw Cleanliness
    Is Jaw Area Being Kept Clean

  • Correct Cut Length
    Is length correct according to E-Travel

  • End Condition
    Check each end of tubes is deburr acceptable

  • OD Buff
    Is OD buff acceptable

PBS E/C INSPECTION

  • Operator

  • Check and verify that linemarking has been
    stamped off by a qualified operator

STRAIGHTENER

  • Operator

  • Work Order

  • OD Size
    Verify specs in E-Travel

  • Hardness and Straightness
    Are both acceptable ?

  • OD Surface

  • Control Charts
    Are they being filled out ?

12 HEAD POLISHER

  • Operator

  • Work Order

  • Are tubes plugged before polish ?

  • OD Size Incoming

  • OD Size After Polish
    Is the correct amount being removed ?

  • OD Finish

WESTWAY FINISH CUT

  • Operator

  • Work Order

  • End Condition
    Check for jaw marks and check deburr

  • Cut Length
    Is it acceptable ?

LEVEL WIND

  • Operator

  • Work Order

  • OD Surface
    Is OD finish acceptable

  • Check Linemarking
    Is it stamped off by a qualified operator

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