A and B Line

A-B Line

  • Incoming OD Surface

  • Incoming size

  • Outgoing OD Surface

  • Outgoing OD Size

  • Cut Length

  • Control Charts Completed

  • Saw Jaws Clean

  • Buff and Deburr

  • ID Tags on Material

Induction Anneal

Induction Anneal

Inductions 3 and 4

  • Clean out schedule completed

  • Incoming Surface Condition

  • Incoming Size Ok

  • Outgoing Surface Condition

  • Outgoing Size Ok

  • Control Charts Complete ?

  • Anneal Temperature Ok ?

  • Correct Purge Gas ?

  • Set Point Temperature Correct ?

  • Continuous ID Purge Running ?

  • Straightener Rolls Clean ?

  • Correct Gas Flow & PSI

  • Welds Look Ok ?

  • Tube Ends Capped ?

  • Line Speed Correct ?

  • ID Tags on Material ?

Induction #1

  • Clean out schedule completed

  • Incoming Surface Condition

  • Incoming Size Ok

  • Outgoing Surface Condition

  • Outgoing Size Ok

  • Control Charts Complete ?

  • Anneal Temperature Ok ?

  • Correct Purge Gas ?

  • Set Point Temperature Correct ?

  • Continuous ID Purge Running ?

  • Straightener Rolls Clean ?

  • Control Charts Completed ?

  • Correct Gas Flow & PSI

  • Welds Look Ok ?

  • Tube Ends Capped ?

  • Line Speed Correct ?

  • ID Tags on Material ?

Induction #2

  • Clean out schedule completed

  • Incoming Surface Condition

  • Incoming Size Ok

  • Outgoing Surface Condition

  • Outgoing Size Ok

  • Anneal Temperature Ok ?

  • Control Charts Complete ?

  • Correct Purge Gas ?

  • Set Point Temperature Correct ?

  • Continuous ID Purge Running ?

  • Straightener Rolls Clean ?

  • Correct Gas Flow & PSI

  • Welds Look Ok ?

  • Tube Ends Capped ?

  • Line Speed Correct ?

  • ID Tags on Material ?

Induction #5

  • Clean out schedule completed

  • Incoming Surface Condition

  • Incoming Size Ok

  • Outgoing Surface Condition

  • Outgoing Size Ok

  • Anneal Temperature Ok ?

  • Control Charts Complete ?

  • Correct Purge Gas ?

  • Set Point Temperature Correct ?

  • Continuous ID Purge Running ?

  • Straightener Rolls Clean ?

  • Correct Gas Flow & PSI

  • Welds Look Ok ?

  • Tube Ends Capped ?

  • Line Speed Correct ?

  • ID Tags on Material ?

Induction #6

  • Clean out schedule completed

  • Incoming Surface Condition

  • Incoming Size Ok

  • Outgoing Surface Condition

  • Outgoing Size Ok

  • Anneal Temperature Ok ?

  • Control Charts Complete ?

  • Correct Purge Gas ?

  • Set Point Temperature Correct ?

  • Continuous ID Purge Running ?

  • Straightener Rolls Clean ?

  • Correct Gas Flow & PSI

  • Welds Look Ok ?

  • Tube Ends Capped ?

  • Line Speed Correct ?

  • ID Tags on Material ?

Bullblock

Bullblock

  • Incoming Surface

  • Outgoing Surface

OD Size

  • Ingoing Size

  • Outgoing Size

Bullblock Cleaning

  • Stripping Rubbers Ok

  • Cleaning Fluids Ok

  • Ultrasonics Ok

  • Fluid Change Schedule Followed

  • Tooling and Die Cards Filled Out

Butt Weld 1 & 2

  • Incoming Surface Clean ?

  • Incoming Surface Condition ?

  • Weld Look Good ?

  • ID Clean/Check Plugs Saved ?

  • Continuous ID Purge Running ?

Air Underwater/Level Wind

Air Underwater

  • Pump Running? Light should be green

Level Wind South South Bay

  • Incoming Surface Condition

  • Outgoing Surface Condition

  • Incoming Coils/Welds

  • Ingoing Size Ok ?

  • Outgoing Size Ok ?

  • Control Charts Completed ?

  • OD Buff Acceptable ?

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