Critical Points Audit - South Bay

• Document No.

• Critical Points Audit South Bay

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

A-B Line

• Incoming OD Surface

  Acceptable

  Non-Acceptable

• Incoming size

  Acceptable

  Non-Acceptable

• Outgoing OD Surface

  Acceptable

  Non-Acceptable

• Outgoing OD Size

  Acceptable

  Non-Acceptable

• Cut Length

  Acceptable

  Non-Acceptable

• Control Charts Completed

  Yes

  No

• Saw Jaws Clean

  Yes

  No

• Buff and Deburr

  Acceptable

  Non-Acceptable

• ID Tags on Material

  Yes

  No

Induction Anneal

Inductions 3 and 4

• Clean out schedule completed

  Yes

  No

• Incoming Surface Condition

  Acceptable

  Non-Acceptable

• Incoming Size Ok

  Yes

  No

• Outgoing Surface Condition

  Acceptable

  Non-Acceptable

• Outgoing Size Ok

  Yes

  No

• Control Charts Complete ?

  Yes

  No

• Anneal Temperature Ok ?

  Yes

  No

• Correct Purge Gas ?

  Yes

  No

• Set Point Temperature Correct ?

  Yes

  No

• Continuous ID Purge Running ?

  Yes

  No

• Straightener Rolls Clean ?

  Yes

  No

• Correct Gas Flow & PSI

  Yes

  No

• Welds Look Ok ?

  Yes

  No

• Tube Ends Capped ?

  Yes

  No

• Line Speed Correct ?

  Yes

  No

• ID Tags on Material ?

  Yes

  No

Induction #1

• Clean out schedule completed

  Yes

  No

• Incoming Surface Condition

  Acceptable

  Non-Acceptable

• Incoming Size Ok

  Yes

  No

• Outgoing Surface Condition

  Acceptable

  Non-Acceptable

• Outgoing Size Ok

  Yes

  No

• Control Charts Complete ?

  Yes

  No

• Anneal Temperature Ok ?

  Yes

  No

• Correct Purge Gas ?

  Yes

  No

• Set Point Temperature Correct ?

  Yes

  No

• Continuous ID Purge Running ?

  Yes

  No

• Straightener Rolls Clean ?

  Yes

  No

• Control Charts Completed ?

  Yes

  No

• Correct Gas Flow & PSI

  Yes

  No

• Welds Look Ok ?

  Yes

  No

• Tube Ends Capped ?

  Yes

  No

• Line Speed Correct ?

  Yes

  No

• ID Tags on Material ?

  Yes

  No

Induction #2

• Clean out schedule completed

  Yes

  No

• Incoming Surface Condition

  Acceptable

  Non-Acceptable

• Incoming Size Ok

  Yes

  No

• Outgoing Surface Condition

  Acceptable

  Non-Acceptable

• Outgoing Size Ok

  Yes

  No

• Anneal Temperature Ok ?

  Yes

  No

• Control Charts Complete ?

  Yes

  No

• Correct Purge Gas ?

  Yes

  No

• Set Point Temperature Correct ?

  Yes

  No

• Continuous ID Purge Running ?

  Yes

  No

• Straightener Rolls Clean ?

  Yes

  No

• Correct Gas Flow & PSI

  Yes

  No

• Welds Look Ok ?

  Yes

  No

• Tube Ends Capped ?

  Yes

  No

• Line Speed Correct ?

  Yes

  No

• ID Tags on Material ?

  Yes

  No

Induction #5

• Clean out schedule completed

  Yes

  No

• Incoming Surface Condition

  Acceptable

  Non-Acceptable

• Incoming Size Ok

  Yes

  No

• Outgoing Surface Condition

  Acceptable

  Non-Acceptable

• Outgoing Size Ok

  Yes

  No

• Anneal Temperature Ok ?

  Yes

  No

• Control Charts Complete ?

  Yes

  No

• Correct Purge Gas ?

  Yes

  No

• Set Point Temperature Correct ?

  Yes

  No

• Continuous ID Purge Running ?

  Yes

  No

• Straightener Rolls Clean ?

  Yes

  No

• Correct Gas Flow & PSI

  Yes

  No

• Welds Look Ok ?

  Yes

  No

• Tube Ends Capped ?

  Yes

  No

• Line Speed Correct ?

  Yes

  No

• ID Tags on Material ?

  Yes

  No

Induction #6

• Clean out schedule completed

  Yes

  No

• Incoming Surface Condition

  Acceptable

  Non-Acceptable

• Incoming Size Ok

  Yes

  No

• Outgoing Surface Condition

  Acceptable

  Non-Acceptable

• Outgoing Size Ok

  Yes

  No

• Anneal Temperature Ok ?

  Yes

  No

• Control Charts Complete ?

  Yes

  No

• Correct Purge Gas ?

  Yes

  No

• Set Point Temperature Correct ?

  Yes

  No

• Continuous ID Purge Running ?

  Yes

  No

• Straightener Rolls Clean ?

  Yes

  No

• Correct Gas Flow & PSI

  Yes

  No

• Welds Look Ok ?

  Yes

  No

• Tube Ends Capped ?

  Yes

  No

• Line Speed Correct ?

  Yes

  No

• ID Tags on Material ?

  Yes

  No

Bullblock

• Incoming Surface

  Acceptable

  Non-Acceptable

• Outgoing Surface

  Acceptable

  Non-Acceptable

OD Size

• Ingoing Size

  Acceptable

  Non-Acceptable

• Outgoing Size

  Acceptable

  Non-Acceptable

Bullblock Cleaning

• Stripping Rubbers Ok

• Cleaning Fluids Ok

• Ultrasonics Ok

• Fluid Change Schedule Followed

• Tooling and Die Cards Filled Out

Butt Weld 1 & 2

• Incoming Surface Clean ?

  Yes

  No

• Incoming Surface Condition ?

  Acceptable

  Non-Acceptable

• Weld Look Good ?

  Yes

  No

• ID Clean/Check Plugs Saved ?

  Yes

  No

• Continuous ID Purge Running ?

  Yes

  No

Air Underwater

• Pump Running? Light should be green

  Yes

  No

Level Wind South South Bay

• Incoming Surface Condition

  Acceptable

  Non-Acceptable

• Outgoing Surface Condition

  Acceptable

  Non-Acceptable

• Incoming Coils/Welds

  Acceptable

  Non-Acceptable

• Ingoing Size Ok ?

  Yes

  No

• Outgoing Size Ok ?

  Yes

  No

• Control Charts Completed ?

  Yes

  No

• OD Buff Acceptable ?

  Yes

  No