Coils In

Coils in

  • Incoming surface clean/dry/oxidized ?

  • Incoming surface condition ?

  • I'd tags on material ?

  • Incoming surface condition

Butt weld 1

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Welds look good ?

  • I.d. Clean/check plugs saved ?

  • End facer equipment ok ?

  • Weld heads ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Control charts completed ?

  • I.d. Tags on material ?

Butt weld 2

  • Operator name:

  • Material:

  • Incoming surface clean / dry ?

  • Incoming surface condition

  • Welds look good ?

  • I.d. Clean/check plugs saved ?

  • End facer equipment ok ?

  • Weld heads ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Control charts completed ?

  • I.d. Tags on material ?

Induction 3

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Welds breaking ?

  • Welds look good ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Stripping rubbers ok ?

  • Tube ends capped ?

  • Coils properly formed ? / tangled ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ingoing o.d. Size ok ?

  • Outgoing o.d size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d. Purge running ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Induction 4

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition ?

  • Incoming surface condition

  • Welds breaking ?

  • Welds look good ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ongoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d. Purge running ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Blockdraw

  • Operator name:

  • Incoming surface clean/dry/oxidized ?

  • Material

  • Outgoing surface condition

  • Incoming surface condition

  • Run speed

  • Welds breaking ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Cleaning fluids ok ?

  • Ultrasonics ok ?

  • Lube tank full/clean ?

  • Fluid change schedule followed ?

  • Set point temperature correct ?

  • Outgoing o.d. Size ok ?

  • Outgoing wall thickness ok ?

  • Control charts completed ?

  • Die series identified on control chart ?

  • Is solvent wash box clean inside ?

  • Correct size die installed ?

  • I.d. Tags on material ?

Induction 1

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition ?

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct size rolls installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Correct purge gas ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Ingoing O.D. Size O.K. ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and psi ?

  • Continuous I.d. Purge running/connected ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass looks clean ?

Induction 2

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct size rolls installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ingoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d. Page connected/running ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Induction 5

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ingoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d purge running/connected ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Induction 6

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ongoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed .

  • Correct gas flow and pressure ?

  • Continuous I.d. Purge running/connected ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

A&B line

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition ?

  • Incoming surface condition ?

  • Cut length ok ?

  • Incoming coils broken ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Roll wipes in use and clean ?

  • Incoming coils properly formed/tangled ?

  • Recording systems functioning ?

  • Ingoing O.D. Size O.K. ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Saw lubricant working ?

  • Trough surfaces clean ?

  • Saw jaws clean ?

  • Tubes straight / ripple acceptable ?

  • Tube ends properly deburred ?

  • Good o.d. Buff / grind quality ?

  • I.d. Tags on material ?

Air under water

  • Recirc pump ON ?

  • Flow good ?

Butt weld 1 and 2

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