Title Page

  • Document No.

  • Audit Title

  • Client / Site

  • Prepared by

  • Location
  • Personnel

Coils In

Coils in

  • Incoming surface clean/dry/oxidized ?

  • Incoming surface condition ?

  • I'd tags on material ?

  • Incoming surface condition

Butt weld 1

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Welds look good ?

  • I.d. Clean/check plugs saved ?

  • End facer equipment ok ?

  • Weld heads ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Control charts completed ?

  • I.d. Tags on material ?

Butt weld 2

  • Operator name:

  • Material:

  • Incoming surface clean / dry ?

  • Incoming surface condition

  • Welds look good ?

  • I.d. Clean/check plugs saved ?

  • End facer equipment ok ?

  • Weld heads ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Control charts completed ?

  • I.d. Tags on material ?

Induction 3

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Welds breaking ?

  • Welds look good ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Stripping rubbers ok ?

  • Tube ends capped ?

  • Coils properly formed ? / tangled ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ingoing o.d. Size ok ?

  • Outgoing o.d size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d. Purge running ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Induction 4

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition ?

  • Incoming surface condition

  • Welds breaking ?

  • Welds look good ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ongoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d. Purge running ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Blockdraw

  • Operator name:

  • Incoming surface clean/dry/oxidized ?

  • Material

  • Outgoing surface condition

  • Incoming surface condition

  • Run speed

  • Welds breaking ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Cleaning fluids ok ?

  • Ultrasonics ok ?

  • Lube tank full/clean ?

  • Fluid change schedule followed ?

  • Set point temperature correct ?

  • Outgoing o.d. Size ok ?

  • Outgoing wall thickness ok ?

  • Control charts completed ?

  • Die series identified on control chart ?

  • Is solvent wash box clean inside ?

  • Correct size die installed ?

  • I.d. Tags on material ?

Induction 1

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition ?

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct size rolls installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Correct purge gas ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Ingoing O.D. Size O.K. ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and psi ?

  • Continuous I.d. Purge running/connected ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass looks clean ?

Induction 2

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct size rolls installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ingoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d. Page connected/running ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Induction 5

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ingoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Correct gas flow and pressure ?

  • Continuous I.d purge running/connected ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

Induction 6

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition

  • Incoming surface condition

  • Incoming welds broken ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Tube ends capped ?

  • Coils properly formed ?

  • Stripping rubbers ok ?

  • Line speed correct ?

  • Set point temperature correct ?

  • Recording systems functioning ?

  • Anneal temperature ok ?

  • Correct atmosphere gas ?

  • Correct purge gas ?

  • Ongoing o.d. Size ok ?

  • Outgoing o.d. Size ok ?

  • Control charts completed .

  • Correct gas flow and pressure ?

  • Continuous I.d. Purge running/connected ?

  • I.d. Tags on material ?

  • Quench flow good ?

  • Ircon alignment looks ok ?

  • Wipe condition ?

  • Sight port glass appears clean ?

A&B line

  • Operator name:

  • Material:

  • Incoming surface clean/dry/oxidized ?

  • Outgoing surface condition ?

  • Incoming surface condition ?

  • Cut length ok ?

  • Incoming coils broken ?

  • Rolls clean ?

  • Correct roll size installed ?

  • Roll wipes in use and clean ?

  • Incoming coils properly formed/tangled ?

  • Recording systems functioning ?

  • Ingoing O.D. Size O.K. ?

  • Outgoing o.d. Size ok ?

  • Control charts completed ?

  • Saw lubricant working ?

  • Trough surfaces clean ?

  • Saw jaws clean ?

  • Tubes straight / ripple acceptable ?

  • Tube ends properly deburred ?

  • Good o.d. Buff / grind quality ?

  • I.d. Tags on material ?

Air under water

  • Recirc pump ON ?

  • Flow good ?

Butt weld 1 and 2

Untitled page

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.