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CVM CHPP Checklist
CVM CHPP Checklist
Jeremy Wallace

CVM CHPP Checklist

CHPP Operational Checks and Housekeeping Standard

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Free CVM CHPP Checklist Checklist

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Title Page

  • Title

  • Conducted on

  • Prepared by

  • Shift

  • Crew

  • Safety Focus

Ground Floor

Pump Alley

  • Operational checks - Gland water flow switch LEDs green, gland packing adjustment, clean gland water leaking, tight belts, no leaks, motor cooling fins clear, guards in place, no unusual noise/smell/vibration, suction valve gland seal

  • PU403 - PU423 - PU405 - PU425

  • PU401 - PU421 - PU402 - PU422

  • PU501 - PU521 - PU502 - PU522

  • PU601 - PU621 - PU610 - PU630

  • PU410 - PU510 - PU503 - PU523

  • PU404 - PU504 - PU980 - PU630

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sump pumps clear of debris, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Disc Filter Pumps

  • Operational checks - Seal water, tight belts, no leaks, motor cooling fins clear, guards in place, no unusual noise/smell/vibration

  • VP601 - PU608

  • VP621 - PU628

  • VP641 - PU648

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sump pumps clear of debris, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Floatation

  • Operational checks - Gland water flow switch LEDs green, gland packing adjustment, clean gland water leaking, tight belts, no leaks, motor cooling fins clear, guards in place, no unusual noise/smell/vibration, suction valve gland seal

  • PU602 - PU603 - PU604 - PU605

  • PU622 - PU623 - PU624 - PU625

  • PU610

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sump pumps clear of debris, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Clarified Area - Thickeners - Compressors

Clarified Area

  • Operational checks - Gland water flow switch LEDs green, gland packing adjustment, clean gland water leaking, tight belts, no leaks, motor cooling fins clear, guards in place, no unusual noise/smell/vibration, suction valve gland seal

  • PU901 - PU921 - PU902 - PU922

  • PU903 - PU923 - PU905 - PU606

  • FT901 - FT921 - PU720

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sump pumps clear of debris, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Thickeners

  • Operational checks - Gland water flow switch LEDs green, gland packing adjustment, clean gland water leaking, tight belts, no leaks, motor cooling fins clear, guards in place, no unusual noise/smell/vibration, suction valve gland seal

  • PU701 - PU721 - PU741

  • PU607 - PU627 - PU647 - PU620

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sump pumps clear of debris, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Compressors

  • Operational checks - Air leaks, compressors loaded, check for water in instrument air, excessive heat/noise/vibration, pressure within parameters, air filters clean

  • AC601 - AC602 - AC603 - AC604 - AC621 - AC622 - AC623

  • AC901 - AC902 - AD901

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Centrifuges and Sumps

Centrifuges

  • Operational checks - Oil levels, no leaks, no unusual noise/smell/vibration, belts are intact, guards in place, product moisture in spec.

  • CF401 - CF402 - CF421 - CF422

  • CF501 - CF502 - CF503 - CF504 - CF521 - CF522 - CF523

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Sumps

  • Operational checks - Level on set point, water addition valve working correctly, no leaks, no froth visible, correct medium density on set point, check trash screen, diesel dosing into SU601

  • SU403 - SU405 - SU401 - SU402 - SU421 - SU422 - SU404

  • SU501 - SU502 - SU521 - SU522 - SU503 - SU601

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Screens - Sieve Bends - Disc Filters

Screens

  • Operational checks - No excessive smell/vibration/noise, even distribution, no dead spots in screen, no broken springs, no holed screen panels, sieve bends not flooding, no magnetite loss, guards secure, no cracks in side plates, no loose bolts, under pans are clear, sprays operational, no blockages, earth straps.

  • SC401 - SC421 - SC402 - SC422 - SC403 - SC423

  • SC501 - SC502 - SC521 - SC522 - Sieve Bends

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Disc Filters

  • Operational checks - low cake moisture, no holed segments, no excessive noise/smell/vibration, snap blow valve operating, no build up around discs, good vacuum, check cleaning sprays work, check roller bearings.

  • VF601

  • VF621

  • VF641

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, new disc segments in rack, rubbish and tooling removed.

  • Housekeeping

Reflux Classifiers and Cyclones

Reflux Classifiers

  • Operational checks - no leaks, fluidisation pressure gauge, clean amiad filters, overflow breathers clear, density control valve operation, fluidisation water on setpoint, lamella plates even feed, no oversize, lab results in spec, density on setpoint

  • RX501 - RX502 - RX503 - RX504

  • RX521 - RX522 - RX523 - RX524

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Cyclones

  • Operational checks - no leaks, no unusual noise inside, water addition to underflow launder, no blockages, Pressure within spec DMC 210kPa/Deslime 150kPa/Thickening 160kPa,

  • DMC

  • Deslime Cyclones

  • Thickening Cyclones

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Magnetic Separators and Feeders

  • Operational checks - Magnetite concentrate discharging, feed distribution even, feeder skirts not worn, remove trash from trash screen, check gearbox oil level, no broken springs

  • Module 1

  • Module 2

  • Feeders

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Floatation and Thickeners

Floatation

  • Operational checks - Froth depth, froth stability, air on setpoint, lab results in spec, good bubble size, feel for course material, wash water on set point, no leaks, tails valve controlling correctly, level on set point.

  • FC601 - FC602 - FC603 - FC604

  • FC621 - FC622 - FC623 - FC604

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

Thickeners

  • Operational checks - No pipework leaks, thickener within operating parameters, rake gearbox oil level/no leaks/noises, floc and coag set points, wash water tank water addition, clean clarified overflow, clarometer performance, underflow density on set point, sprays working.

  • TH601

  • TH701

  • Housekeeping - floor clean, hoses rolled up, trip hazards removed, sufficient lighting, rubbish and tooling removed.

  • Housekeeping

CVM CHPP Checklist
Jeremy Wallace

CVM CHPP Checklist

CHPP Operational Checks and Housekeeping Standard

Use this Template
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