CVM TFB Checklist 1.2

• Title

  iAuditor CVM TFB Checklist

• Conducted on

  Date

• Prepared by

• Shift

  Day

  Night

• Crew

  A

  B

  C

  D

• Safety Focus

Floc Batching Area

• Inspect floc discharge hopper free of build up, level indicator clean, screw feeder not blocked, truck fill area free of obstructions, area lighting

• Floc Batching Area

  Good

  Fair

  Poor

  N/A

Floc and Coag Pumping

• Monitor floc batches for strength, conduct drawdowns if required, bund release valve closed, bunded area pumped out, no leaks, area lighting

• Floc and Coag Pumping

  Good

  Fair

  Poor

  N/A

MIBC and Diesel Area

• Safety chains and signs in place, reagent levels ok, eye wash station functional, spill kits present, no MIBC smell, leaks, Area lighting

• MIBC and Diesel Area

  Good

  Fair

  Poor

  N/A

Cloth Wash Pumps

• Operational Checks - Inspect guards installed, no leaks, belts tensioned, lube sufficient, no excessive noise/vibration/smell.

• PU904

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• PU924

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised

  Yes

  No

  N/A

• PU944

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

• Housekeeping

  Good

  Fair

  Poor

  N/A

Module 1 Pumps

• Inspect Gland water clean. guards installed, no leaks, belts tensioned, no excessive noise/vibration/smell.

• PU701 Underflow

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Module 1 Pumps

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

• Housekeeping

  Good

  Fair

  Poor

  N/A

Module 2 Pumps

• Inspect Gland water clean. guards installed, no leaks, belts tensioned, no excessive noise/vibration/smell.

• PU721 Underflow

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Module 2 Pumps

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

• Housekeeping

  Good

  Fair

  Poor

  N/A

Module 3 Pumps

• Inspect Gland water clean. guards installed, no leaks, belts tensioned, no excessive noise/vibration/smell.

• PU741 Underflow

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Module 3 Pumps

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

• Housekeeping

  Good

  Fair

  Poor

  N/A

• Operational Checks - Inspect gear box oil level ok, no leaks/unusual smell/heat/vibration on drives and gearboxes, belt tracking, rollers not collapsed/damaged, ploughs and scrapers operational, pulley lagging not worn, all guards secure, belt damage.

• CV701

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• CV702

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• CV703

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Guards in place, bin level accurate and clean, hydraulic pack free of leaks and excessive heat/vibration/noise, pump pressure accurate, truck sensors functioning

• BN701

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Underpans clear of buildup, discharge gate catchment clear, GT701 guards clear of build up, sumps empty, hoses rolled up, general rubbish tidy, area lighting sufficient.

• Housekeeping

  Good

  Fair

  Poor

  N/A

Module 1 Presses

• Operational Checks - Cloths not creased/holed/dirty, Belt tension lower pressure 60PSI upper pressure 80PSI, doctor blades cutting and not worn, seals not worn, guarding in place, belt tension/tracking switches operational, cake not sticking to cloths, cake visually dry, parameters within TARP, gravity zone ploughs in place, wedge wipers not worn, inspect air oil lube and water separators, belt sprays functioning

• Module 1 Presses

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Press under pans clear, guarding in place, hoses rolled up, no excess grease, area lighting sufficient, tooling and rubbish removed

• Module 1 Housekeeping

  Good

  Fair

  Poor

  N/A

Module 2 Presses

• Operational Checks - Cloths not creased/holed/dirty, Belt tension lower pressure 60PSI upper pressure 80PSI, doctor blades cutting and not worn, seals not worn, guarding in place, belt tension/tracking switches operational, cake not sticking to cloths, cake visually dry, parameters within TARP, gravity zone ploughs in place, wedge wipers not worn, inspect air oil lube and water separators, belt sprays functioning

• Module 2 Presses

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Press under pans clear, guarding in place, hoses rolled up, no excess grease, area lighting sufficient, tooling and rubbish removed

• Module 2 Housekeeping

  Good

  Fair

  Poor

  N/A

Module 3 Presses

• Operational Checks - Cloths not creased/holed/dirty, Belt tension lower pressure 60PSI upper pressure 80PSI, doctor blades cutting and not worn, seals not worn, guarding in place, belt tension/tracking switches operational, cake not sticking to cloths, cake visually dry, parameters within TARP, gravity zone ploughs in place, wedge wipers not worn, inspect air oil lube and water separators, belt sprays functioning

• Module 3 Presses

  Pass

  Fail

  N/A

  Out of Service

• SAP Notification Raised?

  Yes

  No

  N/A

• Housekeeping - Press under pans clear, guarding in place, hoses rolled up, no excess grease, area lighting sufficient, tooling and rubbish removed

• Module 3 Housekeeping

  Good

  Fair

  Poor

  N/A