Title Page

  • Title

  • Conducted on

  • Prepared by

  • Shift

  • Crew

  • Safety Focus

Reagents Area

Floc Batching Area

  • Inspect floc discharge hopper free of build up, level indicator clean, screw feeder not blocked, truck fill area free of obstructions, area lighting

  • Floc Batching Area

Floc and Coag Pumping

  • Monitor floc batches for strength, conduct drawdowns if required, bund release valve closed, bunded area pumped out, no leaks, area lighting

  • Floc and Coag Pumping

MIBC and Diesel Area

  • Safety chains and signs in place, reagent levels ok, eye wash station functional, spill kits present, no MIBC smell, leaks, Area lighting

  • MIBC and Diesel Area

Ground Floor Pumps

Cloth Wash Pumps

  • Operational Checks - Inspect guards installed, no leaks, belts tensioned, lube sufficient, no excessive noise/vibration/smell.

  • PU904

  • SAP Notification Raised?

  • PU924

  • SAP Notification Raised

  • PU944

  • SAP Notification Raised?

  • Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

  • Housekeeping

Module 1 Pumps

  • Inspect Gland water clean. guards installed, no leaks, belts tensioned, no excessive noise/vibration/smell.

  • PU701 Underflow

  • SAP Notification Raised?

  • Module 1 Pumps

  • SAP Notification Raised?

  • Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

  • Housekeeping

Module 2 Pumps

  • Inspect Gland water clean. guards installed, no leaks, belts tensioned, no excessive noise/vibration/smell.

  • PU721 Underflow

  • SAP Notification Raised?

  • Module 2 Pumps

  • SAP Notification Raised?

  • Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

  • Housekeeping

Module 3 Pumps

  • Inspect Gland water clean. guards installed, no leaks, belts tensioned, no excessive noise/vibration/smell.

  • PU741 Underflow

  • SAP Notification Raised?

  • Module 3 Pumps

  • SAP Notification Raised?

  • Housekeeping - Floor clean, hoses rolled up, lighting of high standard, general rubbish

  • Housekeeping

Conveyors and BN701

  • Operational Checks - Inspect gear box oil level ok, no leaks/unusual smell/heat/vibration on drives and gearboxes, belt tracking, rollers not collapsed/damaged, ploughs and scrapers operational, pulley lagging not worn, all guards secure, belt damage.

  • CV701

  • SAP Notification Raised?

  • CV702

  • SAP Notification Raised?

  • CV703

  • SAP Notification Raised?

  • Guards in place, bin level accurate and clean, hydraulic pack free of leaks and excessive heat/vibration/noise, pump pressure accurate, truck sensors functioning

  • BN701

  • SAP Notification Raised?

  • Housekeeping - Underpans clear of buildup, discharge gate catchment clear, GT701 guards clear of build up, sumps empty, hoses rolled up, general rubbish tidy, area lighting sufficient.

  • Housekeeping

Filter Presses

Module 1 Presses

  • Operational Checks - Cloths not creased/holed/dirty, Belt tension lower pressure 60PSI upper pressure 80PSI, doctor blades cutting and not worn, seals not worn, guarding in place, belt tension/tracking switches operational, cake not sticking to cloths, cake visually dry, parameters within TARP, gravity zone ploughs in place, wedge wipers not worn, inspect air oil lube and water separators, belt sprays functioning

  • Module 1 Presses

  • SAP Notification Raised?

  • Housekeeping - Press under pans clear, guarding in place, hoses rolled up, no excess grease, area lighting sufficient, tooling and rubbish removed

  • Module 1 Housekeeping

Module 2 Presses

  • Operational Checks - Cloths not creased/holed/dirty, Belt tension lower pressure 60PSI upper pressure 80PSI, doctor blades cutting and not worn, seals not worn, guarding in place, belt tension/tracking switches operational, cake not sticking to cloths, cake visually dry, parameters within TARP, gravity zone ploughs in place, wedge wipers not worn, inspect air oil lube and water separators, belt sprays functioning

  • Module 2 Presses

  • SAP Notification Raised?

  • Housekeeping - Press under pans clear, guarding in place, hoses rolled up, no excess grease, area lighting sufficient, tooling and rubbish removed

  • Module 2 Housekeeping

Module 3 Presses

  • Operational Checks - Cloths not creased/holed/dirty, Belt tension lower pressure 60PSI upper pressure 80PSI, doctor blades cutting and not worn, seals not worn, guarding in place, belt tension/tracking switches operational, cake not sticking to cloths, cake visually dry, parameters within TARP, gravity zone ploughs in place, wedge wipers not worn, inspect air oil lube and water separators, belt sprays functioning

  • Module 3 Presses

  • SAP Notification Raised?

  • Housekeeping - Press under pans clear, guarding in place, hoses rolled up, no excess grease, area lighting sufficient, tooling and rubbish removed

  • Module 3 Housekeeping

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.