Information

  • Audit Title

  • Document No.

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Auditing Area

  • Project location:

  • Auditable Unit Name

  • Date of Audit

SECTION 1: Premises and Housekeeping

  • Obvious unrepaired damage buildings

  • Verification: Visual

  • Record and check safety reps report

  • Unsafe condition of floors, carpets, roadways, walkways, elevated platforms

  • Verification: Visual

  • Record and check safety reps report

  • Have these deviations have been reported.

  • Verification: Reporting system

  • Record and check safety reps report

  • Corrective actions taken in timely manner (quick response).

  • Verification: Documented proof, requested, current & completed work orders

  • Check date recorded, and date of work order requested

  • Premises divided into areas and delegated to Safety Representatives/Supervisions/HSE's (on plan or in writing).

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

1.2 Good lighting: Natural and Artificial

  • Sample of "lights out"

  • Verification: Visual

  • Especially in hazardous/high risk areas

  • Poorly lit areas

  • Verification: Visual

  • Especially in hazardous/high risk areas.

  • Reporting of lights out by safety reps/supervision/HSE monthly

  • Verification: Example of report, emergency light checklist report

  • What system is there to report defective lighting?

  • Lighting survey and monitoring of light intensities

  • Verification: Survey all areas covered, min. max based on SEC standards

  • Detailed, professional and complete report?

1.3 Ventilation: Natural and Artificial

  • Study done for ventilation problems

  • Verification: Study copy, all areas covered, min, max based on SEC standards

  • Detailed, professional and Complete report?

  • Have been survey results and recommendations been auctioned/planned

  • Verification: System enhancement/modification requests for areas above/below standard

  • ?

  • Confined space area are identified, study done.

  • Verification: Study copy, all expected CS covered?

  • ?

  • Have survey results and recommendations been actioned/applied?

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Ventilation/extractions provided and maintained

  • Verification: Maintenance program

  • Including FMD reports

  • Environmental monitoring/heat stress/sampling

  • Verification: Documents

  • Outdoor max. Temperature <50 degrees celcius

1.4 Plant Hygiene Facilities

  • Facilities in a clean hygienic stage

  • Verification: Visual

  • Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves

  • No food in unauthorized areas

  • Verification: Visual

  • Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves

  • Regular monthly inspections

  • Verification: Weekly

  • Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves

  • Checklist used signed, monitored

  • Verification: Completed checklists

  • Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves

1.5 Pollution: Air, Ground, and Water

  • Study to determine whether a pollution problem exists

  • Verification: Copy of study

  • ?

  • Have study results and recommendation been auctioned/applied

  • Verification: E.g. work orders, new equipment/procedures

  • ?

  • Hazardous waste identified

  • Verification: List of all Hazardous wastes

  • ?

  • Obvious pollution/ uncontrolled fuel, oil leakage or hazardous waste

  • Verification: Visual

  • ?

  • Is the problem being dealt with

  • Verification: Documents

  • ?

  • Is the problem being dealt with

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

1.6 Aisles and Storage Demarcated

  • Floors demarcated as per standard

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Uninformed demarcation code used

  • Verification:

  • ?

  • Demarcation adhered to

  • Verification:

  • ?

  • Demarcation under electrical/mechanical equipment

  • Verification:

  • ?

  • Fire equipment location uniformly marked "keep clear' areas demarcated and maintained.

  • Verification:

  • ?

  • Equipment unobstructed

  • Verification:

  • ?

1.7 Good Stacking and Storage Practices

  • Stacking neat, stable and controlled

  • Verification:

  • ?

  • Storage in cupboards, on shelves neat and tidy

  • Verification:

  • Are all areas covered by Safety Reps.

  • No stacking on top of windowsills, cabinets, etc.

  • Verification:

  • ?

  • Unsafe conditions related to stacking an storage is reported and action taken

  • Verification:

  • ?

1.8 Housekeeping

  • Under roof areas free of junk and materials

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Outside areas free of junk and materials

  • Verification:

  • ?

  • Safety rep/appointees/HSE controlling areas by reporting (good general good housekeeping)

  • Verification: Copies of recent checklists

  • Is housekeeping being checked on checklist?

  • Corrective actions

  • Verification: Check system

  • ?

1.9 Scrap and Refuse Bins Removal System

  • Scrap bins provided

  • Verification:

  • ?

  • Regular controlled removal

  • Verification: Removal schedule

  • ?

  • Separate bins for rags, oily materials, scrap, etc.

  • Verification: is it used per categorization

  • ?

  • Bin locations demarcated

  • Verification:

  • ?

1.10 Color coding: Plant and pipelines

  • Uniform color coding

  • Verification: Copy of standard

  • ?

  • Color keyboard (legend) displayed

  • Verification:

  • ?

  • Knowledge of colors (own code acceptable)

  • Verification: Ask employee

  • ?

SECTION 2: Mechanical, Electrical and Personnel Safeguarding

2.1 Machine/Hazardous Equipment guarding

  • All hazardous moving machine/ electrical parts within normal reach completely guarded/fenced/enclosed

  • Verification: Guards must offer 100% protection

  • ?

  • All guards installed are listed,, checked and maintained

  • Verification: All guards on register and checked according to standard-monthly

  • ?

  • Inspection guards/front/back/back panels

  • Verification: Monthly checklist

  • ?

2.2 Lock-System and Usage "LOTO"

  • Written procedure available, updated and applied

  • Verification: Copy of standard special business line or sector or department/division-(not 5-Star Procedure)

  • ?

  • One key, one lock, and one authorized person is applied whenever LOTO is required

  • Verification: No master keys, no unauthorized lock cutting

  • ?

  • Are there task specific procedures available?

  • Verification: Clear for all employees when to use LOTO

  • ?

  • Are all affected staff trained?

  • Verification: Attendance/certificate document

  • Ask employee/supervisor how to lock a critical valve

  • All equipment can be isolated and locked (including where fuses are drawn or valves in chemicals lines, etc.

  • Verification: Follow system, check equipment and valves

  • ?

  • LOTO are monitored, supervised and controlled by competent person and authorized person/LOTO station available and well arranged.

  • Verification: Check system, ask employee using LOTO

  • Assigned in writing by AU manager?

  • Do field activities match SEC policy and procedures

  • Verification: Check current jobs

  • ?

  • Locks numbered and all use locks are recorded on permit

  • Verification: Check old and current permits and locks were being used

  • ?

  • Type, quality and condition of LOTO tools and parts

  • Verification: Proper type is for LOTO

  • E.g. Isolated tools/parts used for electrical LOTO

  • Removal of locks and tags after job is finished is controlled and monitored.

  • Verification: No old lock/tags on equipment after the job is done

  • ?

2.3 Labeling switches, isolator a and valves

  • All isolator so/switches/circuits/cables and contact breakers labeled and well arranged

  • Verification: Switch, CB's, valves,etc

  • ?

  • Are there emergency stop button, red colored?

  • Verification:

  • ?

  • Arc flash labelling done?

  • Verification: Fully detailed arc flash info, stickers & stickers & Signs

  • ?

  • Are all critical isolator so/valves identified (natural gas, main water supply, process emergency shut off, etc.)

  • Verification: Map of critical valves

  • ?

2.4 Ladders, stairs, walkways (scaffolding)

  • Condition of ladders, stairs, walkways, scaffold, etc.

  • Verification: Visual

  • ?

  • Ladders (portable/fixed) and scaffolds numbered, on registered

  • Verification: Ladder checklist

  • ?

  • Are ladders inspected periodically for deficiencies and does supervisors ensure corrective actions are taken.

  • Verification: Broken/poor condition ladder are marked and banned

  • Replacement maintenance report

  • Stairways landing, open end platforms etc. toeboards.

  • Verification:

  • ?

  • Stairways: four or more risers required handrail

  • Verification:

  • ?

2.5 Lifting gear and Records

  • Condition of cranes/man baskets/hooks/chains/slings, etc.

  • Verification: Visual

  • Including contractors equipment, lifting gears and employees

  • Safe Work Load marked.

  • Verification: All lifting equipment clearly marked with a permanent label indicating SWL and ID No this includes all types of slings and "D" shackles and any other equipment send for lifting purposes such as jack

  • Including contractors equipment, lifting gears and employees

  • Listing gear identified and corrected in register

  • Verification:

  • Including contractors equipment, lifting gears and employees

  • Safety latches on all hooks where practicable.

  • Verification: Carried out by an approved inspection authority and certificate issued for each piece of equipment

  • Including contractors equipment, lifting gears and employees

  • Operator/driver trained and licensed

  • Verification:

  • Including contractors equipment, lifting gears and employees

  • Storage and inspection of lifting tackle.

  • Verification: Chain, wire rope and slings, D shackles

  • Including contractors equipment, lifting gears and employees

2.6 Compressed Cylinders: Pressure Vessels & Records

  • Pressure vessel on register, tests and inspection carried our (test pressure 1.3 x MSWP)

  • Verification: Register, inspections

  • Registers correctly filled in and up to date

  • Relief valves locked or sealed Red line on pressure gauge

  • Verification:

  • ?

  • Are all gas cylinder stored properly? And used in a safe manner.

  • Verification: Check storage area & procedures

  • ?

2.7 Hazardous Substances Control

  • Person designated to coordinate the list of MSD's

  • Verification: List or online up to date

  • Who coordinate this program

  • Has a hazardous substance risk assessment and analysis been conducted based on an alphabetical list?

  • Verification: All hazardous substances covered?

  • ?

  • Persons designated to coordinate the list of MSD's

  • Verification: Are MSDS' applicable to the products being used

  • Are all areas covered by Safety Reps.

  • MSDS sheets available in department, by buyer and first aid.

  • Verification: MSD's

  • ?

2.8 Risk Assessment (HIRA)

  • Assessor a have attended risk assessment workshops

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Hazard identification done covering all possible hazards using proper analysis techniques(audit hazel, fmea, etc)

  • Verification: Document

  • ?

  • Risk register for all workplace activities kept

  • Verification: Copy of register

  • ?

  • Validity of Government license

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Risk assessment completed as per standard

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Probability, severity and frequency considered

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • All expected risk in the work place are assessed especially in risk areas

  • Verification: Percentage of completion RA Reports

  • ?

  • All hazards and risks have been dealt with (treated, tolerated, terminated, or transferred)

  • Verification: Documentation & visual

  • ?

  • Re-assessment of the risks after correction actions applied

  • Verification: Documented proof

  • Is the risk after the correction actions applied ALARP?

  • Hazard identification and Risk Assessment awareness (toolbox) training, knowledge share and publicity

  • Verification: Certificates, workshops attendance list, posters

  • ?

2.9 Motorized Equipment: Checklist, licensing

  • Condition of vehicles/equipment/seat belts use

  • Verification: Monitor seat belt usage

  • ?

  • Daily checklist completed by driver/ operator

  • Verification: Test system, reports completed?

  • ?

  • Driving cab, load area are clean and tidy

  • Verification: No unsafe storage

  • ?

  • Employee attended and passed defensive driving course

  • Verification: 50% employees=5 PTW, 40%=4 PTW, 30%3 PTW, 20%=2 PTW, 10%=1 pt

  • ?

  • Driver/operator training syllabus

  • Verification:

  • ?

  • Internal licensing

  • Verification:

  • ?

  • Identification of drivers/operators

  • Verification:

  • ?

  • Validity of Government licenses

  • Verification:

  • ?

2.10 Portable Electrical Equipment

  • Condition of all cords, plugs, switches, etc.

  • Verification:

  • ?

  • All portable equipment identified, checked and register kept (all equipment fed through a flexible cable from plug point-110, 220, 380 or 500V)

  • Verification: Register or checklist

  • ?

  • Are faulty items marked/tagged and removed from use?

  • Verification:

  • ?

2.11 Electrical Equipment

  • List of all high risk electrical equipment and maintenance schedules

  • Verification: Clear and comprehensive

  • Have and MV equipment only

  • Records of maintenance available

  • Verification: Maintenance program

  • Have and MV equipment only

  • Reports to management on completed maintenance

  • Verification: Record kept

  • Have and MV equipment only

2.12 General Electrical Installation and Flameproof

  • Electrical installation safe/earth leakage, GFCI

  • Verification:

  • ?

  • Substations/panel/DB/faceplates locked or closed

  • Verification:

  • ?

  • Condition of all cords, plugs, switches, etc.

  • Verification:

  • ?

  • Is there any unsafe temporary wiring? or any damaged or faulty switches, plugs, joints, fuse boxes or distribution boards, etc.

  • Verification:

  • ?

  • Flameproof equipment -annual checks and record of checks, e.g. Logbook

  • Verification: if applicable-register

  • ?

2.13 Hand Tools

  • Condition of hand tools

  • Verification:

  • ?

  • Regular checks by supervisor

  • Verification:

  • ?

  • Storage of tools (includes hammers, chisels, files, brooms, mops, spades, wheelbarrows, handcarts, etc.

  • Verification:

  • ?

  • Are damaged items marked/tagged and removed?

  • Verification:

  • ?

  • Flameproof equipment -annual checks and record of checks, e.g. Logbook

  • Verification:

  • ?

2.14 Ergonomics

  • Survey carried out using a checklist covering all premises, furniture and jobs

  • Verification: Filled checklist by employee

  • ?

  • Develop checklists per standard

  • Verification: High risk list covers (risk assessment)
    -body posture,
    -excessive force jobs,
    -overreaching

  • Work at height,<br>-repetitive,<br>-fatigue and static load,<br>-area clearances

  • Follow-up action/surveys as required

  • Verification: Applied corrective actions

  • ?

  • Ergonomics Commitee formed and top 10 hazards in current year identified

  • Verification: List top 10 ergonomics hazards to resolve agree on corrective action, implementation Action Plan

  • Are all areas covered by Safety Reps.

  • Operators comfortable -seating/computer and work stations -accessibility-valves, switches, levers, etc. -heat stress workload

  • Verification:

  • ?

2.15 Head Protectors

  • Risk assessment done/signs posted

  • Verification: Risk assessment

  • ?

  • Provided and worn where necessary

  • Verification: Risk assessment

  • ?

2.16 Eye Protectors

  • Risk assessment done/signs posted

  • Verification: Risk assessment

  • ?

  • Eye protection provided and worn

  • Verification: Risk assessment

  • ?

2.17 Footwear

  • Safety footwear provided

  • Verification: Risk assessment

  • ?

  • Safe footwear being worn and in good condition

  • Verification: Risk assessment

  • ?

2.18 Protective Equipment

  • Risk assessment done/signs posted

  • Verification: Risk assessment

  • ?

  • Protective clothing provided and maintained

  • Verification:

  • ?

  • Arc flash PPE/levels defined/worn

  • Verification:

  • ?

  • All clothing worn: adequate, clean and in good repair

  • Verification: arc flash clothes not modified

  • ?

2.19 Respiratory Equipment

  • Risk assessment done/signs posted

  • Verification: Risk assessment

  • ?

  • Correct types provided, used checked and controlled

  • Verification:

  • ?

  • Personnel trained in use of respiratory equipment

  • Verification:

  • ?

2.20 Hearing Conservations

  • Noise survey conducted and areas zoned

  • Verification: Noise Risk assessment

  • ?

  • Reduction of noise at source

  • Verification: Applied corrective action

  • ?

  • Hearing acuity testing 6-monthly

  • Verification: Audogram

  • ?

  • Approved hearing protectors provided and worn

  • Verification:

  • ?

2.21 Safety Harness

  • Fall protection risk assessment done/sign posted

  • Verification: Risk assessment

  • ?

  • Safety harness provided and used

  • Verification:

  • ?

  • Condition and regular checks

  • Verification:

  • ?

  • Training in use of safety harness given

  • Verification:

  • ?

2.22 Hand Protection

  • Risk assessment done/sign posted

  • Verification: Risk assessment

  • ?

  • Gloves, barriers cream, etc. provided and worn/used

  • Verification:

  • ?

2.23 Control of Usage, issue maintenance and Record of personal protective equipment

  • Commitment obtained from wearer accepting conditions and requirements to wear ppe/arc flash ppe

  • Verification: Statement

  • ?

  • Regularly checks by supervisor

  • Verification:

  • ?

  • Are damaged items marked, listed and removed immediately from service?

  • Verification: Records, lists, logs

  • ?

  • Record of equipment issued

  • Verification:

  • ?

2.24 Notices and Signs: Electrical, Mechanical,Protective Equipment, Symbolic Safety Signages

  • Standardized signs posted where required- in good condition

  • Verification:

  • ?

  • Display of signs of information and training

  • Verification: Training

  • ?

  • Electrical warning notices/live conductors and substations

  • Verification:

  • ?

SECTION 3: Fire Protection and Prevention Protection

3.1 Fire Extinguishing Equipment

  • Fire risks identified and assessed for all areas

  • Verification: Fire Risk Assessment

  • ?

  • Action plans to correct deviations?

  • Verification: All correction actions applied?

  • ?

  • Adequate number of correct types of fire extinguishing equipment provided and correctly located.

  • Verification:

  • ?

3.2 Locations Marked, Floor Clear

  • Equipment location uniformly marked "keep clear"areas demarcated and maintained

  • Verification:

  • ?

  • Equipment unobstructed

  • Verification:

  • ?

3.3 MaintenAnce of Equipment

  • All fire extinguishing equipment numbered/identified on register and checked monthly

  • Verification: Register

  • Clearly identifying location, type & capacity

  • Maintenance at least annually

3.4 Storage of flammable and Explosive Material

  • Storage provided with suitable doors, windows (if any), ventilation, bund, etc.

  • Verification:

  • ?

  • Store/magazine neat, tidy and clean/bonding

  • Verification:

  • ?

  • List of flammables, precautions and storage capacity displayed?

  • Verification:

  • ?

  • Spill control/secondary containment

  • Verification:

  • ?

3.5 Alarm System

  • Independent alarm

  • Verification:

  • ?

  • Back up alarm

  • Verification:

  • ?

  • Is these test alarm

  • Verification: schedule and records showing date& time

  • At least once every three months

  • Employees know the sound of alarm

  • Verification:

  • ?

3.6 Firefighting Drill and Instruction

  • Fire teams adequate to risk as determined by fire risk assessment

  • Verification:

  • ?

  • Team available on all shifts

  • Verification:

  • ?

  • Fire drills-minimum once a year

  • Verification: Proof

  • Complete report

  • At least one evacuation drill per year (where not possible), at least publicized plan

  • Verification:

  • ?

  • Someone in each department, other than fire team, trained in the use of fire extinguishers

  • Verification: Proof of training

  • ?

3.7 Security Systems

  • Control of entry and exit of persons, vehicles, etc.

  • Verification:

  • ?

  • Security staff reporting unsafe practices/conditions

  • Verification:

  • Copies of report

  • One person per shift trained on 5 star Safety Workshop

  • Verification: Plan 100% coverage

  • Verification:

  • ?

3.8 Emergency Planning

  • Emergency plans available, updated, signed

  • Verification: Copy of plan available, updated & Signed

  • Does it cover all scenario

  • Separate first aid and services teams trained and included in emergency drills

  • Verification:

  • ?

  • Coordinator to take control

  • Verification:

  • ?

  • Employee training on site emergency plan

  • Verification: Training proof, events reports

  • ?

  • Control Center/emergency equipment

  • Verification:

  • ?

3.9 Fire Prevention and Protection Coordinator

  • Appointed in writing, duties defined

  • Verification: Appointment letter

  • ?

  • Minimum training FPA one week course or similar

  • Verification: Training proof

  • ?

SECTION 4: Accident Recording and Investigation

4.1 Occupation Injury/Disease Record

  • Description of accident in register

  • Verification: Records

  • ?

  • Official record/register/record of injuries as required by legislation or claimed GOSI (work men's group)

  • Verification: Records

  • ?

  • Reportable accidents being reported to authorities

  • Verification: Records

  • ?

  • Minor injuries being recorded

  • Verification: Records

  • ?

4.2 Internal Accident/Near Miss Reporting and Investigation(Occupational Injury and/or disease)

  • Internal report of all injuries/diseases/near miss incidents

  • Verification: Accident records

  • ?

  • Investigation by designated investigator

  • Verification: Appointed by A/I

  • ?

  • Causes identified/basic/immediate

  • Verification: Investigations form

  • ?

  • Effective recommendations

  • Verification: Are they effective

  • ?

  • Action taken/signed by manager

  • Verification: Reasonable time

  • ?

4.3 Injury/Disease/Near Miss Statistics

  • Progressive statistical data: monthly and 12 months

  • Verification: Graph

  • ?

  • Graphic display of experience/graph/bar chart

  • Verification: Graph

  • ?

  • Analysis of injuries, part of body, department, etc.

  • Verification: Chart

  • ?

  • Statistics circulated to top managers and discussed at safety committee meetings

  • Verification: Proof of this

  • ?

  • Statistics displayed on notice boards

  • Verification: Visual proof

  • ?

4.4 Internal Accident Reporting and Investigation (Damage, and other)

  • Internal repor-damage and other

  • Verification: Damage reports

  • ?

  • Investigation:Designated investigator

  • Verification: Appointment of A/I

  • ?

  • Cause identified/basic/immediate

  • Verification: Investigations forms

  • ?

  • Effective recommendations

  • Verification: Are they effective

  • Are they effectively

  • Action taken/signed by manager

  • Verification: Reasonable time

  • ?

4.5 Accident (Damage) Statistics Kept

  • Monthly and progressive 12 months

  • Verification: Appointed A/I

  • ?

  • Estimated and/or actual costs

  • Verification: Costing

  • ?

  • Statistics circulated to top managers

  • Verification: Proof of this

  • ?

4.6 Cost of Risks:Apportioning of Costs

  • Estimated costs of injuries and damage

  • Verification:

  • ?

  • Graph circulated to managers monthly

  • Verification:

  • ?

  • Other insurance claims compared to premiums

  • Verification:

  • ?

4.7 Near Miss Incident and Accident Recall

  • Talks by foremen/supervisors used in conjunction with safety talks, meetings

  • Verification: Attendance sheets

  • ?

  • Review of previous events/accident

  • Verification: Proof

  • ?

SECTION 5

5.1.Manager Designated as Responsible for Safety and Health

  • Appointed in writing (whether full or part time)

  • Verification:

  • ?

  • Designation of subordinate managers

  • Verification:

  • ?

  • All managers and employees signed authority, responsibility and accountability for OSH commitment

  • Verification:

  • ?

  • Endorsement of pertinent program documents (e.g. inspection reports, committee minutes and accident investigations) visible felt leadership

  • Verification: Proof of involvement

  • ?

5.2 Person(s) Appointed for Safety and/or Occupational Hygiene Coordination.

  • Appointed in writing (whether full or part time)

  • Verification: Appointment

  • This is the safety coordinator not the Safety Represent

  • Duties and responsibilities defined

  • Verification: Duties

  • This is the safety coordinator not the Safety Representative

  • Safety training:5 Star System training workshops

  • Verification: Training record

  • This is the safety coordinator not the Safety Representative

  • Safety system inspecting and auditing Course/Nebosh 1 week

  • Verification:Auditors certificate

  • This is the safety coordinator not the Safety Representative

5.3 Designation of Safety Representatives in Accordance with SEC Requirements

  • Written appointment of Safety Representative (10%)

  • Verification: Appointment

  • ?

  • Routine discussion of duties

  • Verification: Proof of this

  • ?

  • Monthly inspection of work areas using a checklists for reporting back

  • Verification: Completed checklist

  • ?

  • Training:Safety Representative Course/Accident Investigation/other

  • Verification: Certificates

  • ?

5.4 Safety Committees

  • Safety committees established as per standard

  • Verification: Safety reps are part of committee?

  • Committees must have meet 10 times to qualify for full points

  • Are all departments/divisions/sections represented

  • Verification:

  • Committees must have meet 10 times to qualify for full points

  • Meeting once a month

  • Verification: Copy of minutes

  • ?

  • Minutes kept, detailing action to be taken and responsibility for the action

  • Verification: Action taken

  • ?

  • Endorsed by Management and chairman of the safety committee

  • Verification: Signed off

  • Manager chaired all meeting

5.5 Other Communication Systems

  • Toolbox talks related to possible hazards applicable to the task in hand

  • Verification: Attendance lists

  • ?

  • Small group Activity System (productivity/quality Control Circles

  • Verification: Proof of this

  • ?

5.6 First Aiders and Facilities

  • Facilities to meet SEC requirements (full time nurse)

  • Verification: Check of box contents and treatment records

  • Are all areas covered by Safety Reps.

5.7 First Aid Training

  • Five percent of complete staff to be trained or retrained to at least general level of first aid per year (Points allocated proportionally to % trained, e.g. 5% = 5, 4% = 4, etc.

  • Verification: List of first Aiders valid certificate

  • ?

5.8 Posters, Bulletins, Newsletters, Safety Films and Internal Competitions, etc.

  • Posters displayed at specified display points rotated at least once a weekly and explained.

  • Verification:

  • ?

  • Safety newsletter/bulletin-3 monthly

  • Verification: Copy of this

  • ?

  • Safety Videos/DVD screened-all to see

  • Verification: Attendance register

  • ?

5.9 Safety and Star Grading Board

  • Internal safety competition

  • Verification: Attendance register

  • ?

  • Up-to-date Safety Notice board policy/standard

  • Verification: Attendance register

  • ?

  • Board promoting Road Safety

  • Verification: Attendance register

  • ?

5.10 Suggestion Scheme

  • Formal/through safety committees

  • Verification: Suggestions received

  • ?

  • Record of suggestions and acknowledgements

  • Verification:

  • ?

5.11 Safety Reference Library

  • Safety Manual, Health and Safety system booklet, "black book", MSDS, 5 Star Standards

  • Verification: List of books/magazine

  • ?

5.12 AnnUal Report-Safety Achievements

  • Annual achievements publicized (report y AU manager on KPI's, etc

  • Verification: Copy of annual report

  • ?

5.13 Induction and Job Safety Training

  • Safety rules for all employees

  • Verification: Proof rules issued to employees

  • ?

  • Induction includes safety instructions

  • Verification: proof of induction

  • ?

  • Job/task training includes the safety aspects of the job

  • Verification: Proof of this

  • ?

5.15 Medical Examinations

  • 5% of staff, including management, trained each year (points to be allocated proportionally to the percentage of staff trained)

  • Verification:

  • ?

5.15 Medical Examinations

  • Pre-employment medical employees

  • Verification:

  • ?

  • Man-job specification available to medico

  • Verification:

  • ?

  • Regular medical school-e.g., scheduled substance food handlers, senior managers, equipment operators

  • Verification:

  • ?

5.16 Plant Inspection:Safety Reps

  • Monthly inspection by Safety Reps or appointees submitting reports

  • Verification: Inspection reports all areas covered monthly

  • ?

  • Checklist based on the 5-Star System being used

  • Verification:

  • ?

  • Correction actions taken- follow-up and monitoring of uncorrected/ completed observations

  • Verification: status list of all observations

  • ?

  • Reports considered and auctioned/signed by Management

  • Verification:

  • ?

5.17 Management Self-Audits

  • Audit by team including management

  • Verification: complete report

  • Does AU conduct its own internal Audits

  • Each element of the 5 Star Safety System given consideration.

  • Verification: self audits

  • Does AU conduct its own internal Audits

  • At least 6 monthly self-audit

  • Verification: every 6 months

  • Does AU conduct its own internal Audits

  • Follow-up cation taken

  • Verification: Action plan

  • Does AU conduct its own internal Audits

5.18 Safety Specifications: Purchasing and Engineering Control New Plant and Contractors

  • Safety specifications for purchasing new plant: machine guarding, color coding, LOTO requirements

  • Verification:

  • ?

  • Re-commissioning/pre acceptance inspection, deviations corrected

  • Verification:

  • ?

  • Pre-bid documents completed and filled by all contractors

  • Verification:

  • ?

  • Contractors to comply with 5 Star safety rules, work area inspected, and deviations corrected

  • Verification: inspection of contractors site inspection reports

  • ?

  • Contractors reporting injuries and fatalities

  • Verification: statistical report for all contractors

  • ?

  • AU follow-up on deviations recorded and corrective action applied

  • Verification: status report for each contractors

  • ?

  • After submission, all contractor's evaluations kept including safety program

  • Verification: evaluation reports?

  • All contractors have been evaluated?

5.19 Written Safe Work Procedures

  • Critical tasks identified and listed as per standard

  • Verification: Standard followed, critical task inventory used

  • Electrical safety procedure

  • CT identification carried by trained persons

  • Verification: CTI attendance/certification document

  • ?

  • Have all departments/divisions/sections with the AU been covered?

  • Verification:

  • ?

  • Have all CT (Critical Task) even discussed with subject/job experts to get input before being finalized

  • Verification: Names of subject matters experts participated in the specific subject/analysis

  • ?

  • All CT .analysis documents kept for future revisions

  • Verification:

  • ?

  • Safe Work Procedures written as per standard and available JSP's

  • Verification: check procedures, ask employee where to get written safe work procedure

  • Reference library?, online directory

  • Do the SWP include tools, equipment and PPE/clothing needed to performed the tasks

  • Verification:

  • ?

  • Adoption of AU managers/senior manager/business line VP

  • Verification: If used sector wide,, it should be adopted by sector manager, etc...

  • ?

  • Do the SWP include tools, equipment and PPE/clothing needed to performed the tasks

  • Verification:

  • ?

  • SWP is used and shared

  • Verification: Ask technician, or workers

  • Check for knowledge share with employees, contractors & other business units

  • SWP readily available

  • Verification: Available for all workers on sites

  • Categorized according to the work related to each section or division

  • Are the procedures written in a simple, easy to read and understandable format? Reviewed Annually

  • Verification: Check SWPs documents & revision history

  • ?

  • Improvement suggestions, revision and workers feedback, is documented and reflected in SWP

  • Verification:

  • ?

  • SWP checklists developed, used and monitored

  • Verification: sample of finished & current jobs

  • ?

5.20 Planned Job Observations

  • All PJ observations have been planned

  • Verification: Scheduled with time and dates for al SWPs

  • ?

  • Improvement suggestions, revision and workers feedback, is documented and reflected in SWP

  • Verification: Section's Specific JSP available in each division

  • Check for SWP in sections where critical tasks are carried out

  • Are all supervisors in possession of JSP's for their sections

  • Verification: Section's Specific JSP available in each division

  • Check for SWP in sections where critical tasks are carried out

  • Planned Job Observations carried out as per scheduled

  • Verification: Observation proofs

  • ?

  • Planned Job Observations carried out by trained supervisor or senior personnel

  • Verification: Signed by direct supervisor, SWP training certificate

  • ?

  • All task safe work procedures have been covered

  • Verification:

  • ?

  • Quality of schedule and observation reports

  • Verification: Date, time, location, job carried out, job team members

  • Observers name, notes, workers feedback

  • Improvement suggestions, revision and workers feedback, is documented and reflected in SWP

  • Verification:

  • ?

  • History of corrections made to SWPs

  • Verification: Date, time, location, job carried out, job team members

  • Register attached with each SWP showing changes made

  • Actions taken to correct deviations/update job procedures

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Changes shared and updated SWP's used

  • Verification: Plan 100% coverage

  • Are all areas covered by Safety Reps.

  • Action taken to correct deviations/update job

  • Verification:

  • ?

5.21 Work Permits

  • Permit to work procedure is developed to identify Areas/job identified where permits required, responsibilities, type of permits, forms etc. based on RA & CT

  • Verification: Completed permits, all hazardous/critical tasks covered

  • See 5 permits, check high risks jobs & CTs identified in 2.8 & 5.19

  • Issuers identified

  • Verification: Issuing WPs is limited, certified issuers

  • ?

  • Unified permits system used in all sites

  • Verification: Issuing WPs is limited, certified issuers

  • ?

  • Permits used and displayed where required

  • Verification: Check system

  • ?

  • Isolation points clearly written on attached with WP

  • Verification:

  • ?

  • Locks numbers used in task clearly

  • Verification:

  • ?

  • Permits completed and fully filled

  • Verification: Check current and old WPs

  • ?

  • WP system quality

  • Verification: Used by everybody, record kept,renewal of permits if job not finished.

  • Check system

  • Finished jobs and equipment release are covered by issuers, form signed and site checked

  • Verification: check current and old permits

  • ?

  • Permits issued/received/signed off by responsible persons

  • Verification: Check signatures

  • Check all details

5.22 Off The Job Safety

  • Off the job safety propaganda used

  • Verification: Examples

  • ?

  • Off the job (road or other) accidents reported

  • Verification: copies

  • ?

  • Propaganda, training and education directed at the identified causes

  • Verification:

  • ?

  • Families & friends safety competition

  • Verification: at least once a year

  • ?

5.23 Safety Policy: Management Involvement

  • Policy signed and publicized

  • Verification:

  • Is the policy displayed?

  • Managers taking ownership, active participation in safety activities and accountability

  • Verification: safety coordinator is not doing all the work

  • Non-relevant questions & discussions from managers no involvement & ownership

  • Employees familiar with policy

  • Verification: ask employee

  • ?

  • AU management involved, e.g. Attending evaluation/grading make resent actions, accident investigations, etc.

  • Verification: ask about involvement

  • ?

STAR GRADING

  • Star Grading 5 Star Implementation 5 Stars- 91-100% 4 Stars- 75-90% 3 Stars. 61-74% 2 Stars. 51-60% 1 Star. 40-50% 0. <40

  • Star Grading

AUDIT REPORT - ITEMS OBSERVED

Who conduct the Audit:

  • Senior Safety Engineer:

  • Signature:

  • Project Location Manager:

  • Signature:

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.