Information
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Audit Title
-
Document No.
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Client / Site
-
Conducted on
-
Prepared by
-
Location
-
Personnel
Auditing Area
-
Project location:
- Al Maather
- Al Hazem
- Al Waha
- Mahjar
- HIndawiah
- Bawat
- Al Khatam
- Taima
- Hail
- 69KV Dammam
- Al Khuzam
- Murjan
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Auditable Unit Name
-
Date of Audit
SECTION 1: Premises and Housekeeping
-
Obvious unrepaired damage buildings
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Record and check safety reps report
-
Unsafe condition of floors, carpets, roadways, walkways, elevated platforms
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Record and check safety reps report
-
Have these deviations have been reported.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Reporting system
-
Record and check safety reps report
-
Corrective actions taken in timely manner (quick response).
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Documented proof, requested, current & completed work orders
-
Check date recorded, and date of work order requested
-
Premises divided into areas and delegated to Safety Representatives/Supervisions/HSE's (on plan or in writing).
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
1.2 Good lighting: Natural and Artificial
-
Sample of "lights out"
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Especially in hazardous/high risk areas
-
Poorly lit areas
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Especially in hazardous/high risk areas.
-
Reporting of lights out by safety reps/supervision/HSE monthly
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Example of report, emergency light checklist report
-
What system is there to report defective lighting?
-
Lighting survey and monitoring of light intensities
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Survey all areas covered, min. max based on SEC standards
-
Detailed, professional and complete report?
1.3 Ventilation: Natural and Artificial
-
Study done for ventilation problems
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Study copy, all areas covered, min, max based on SEC standards
-
Detailed, professional and Complete report?
-
Have been survey results and recommendations been auctioned/planned
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: System enhancement/modification requests for areas above/below standard
-
?
-
Confined space area are identified, study done.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Study copy, all expected CS covered?
-
?
-
Have survey results and recommendations been actioned/applied?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Ventilation/extractions provided and maintained
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Maintenance program
-
Including FMD reports
-
Environmental monitoring/heat stress/sampling
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Documents
-
Outdoor max. Temperature <50 degrees celcius
1.4 Plant Hygiene Facilities
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Facilities in a clean hygienic stage
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves
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No food in unauthorized areas
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves
-
Regular monthly inspections
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Weekly
-
Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves
-
Checklist used signed, monitored
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Completed checklists
-
Examine, toilets, kitchens, lunch rooms, refrigerators, microwaves
1.5 Pollution: Air, Ground, and Water
-
Study to determine whether a pollution problem exists
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of study
-
?
-
Have study results and recommendation been auctioned/applied
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: E.g. work orders, new equipment/procedures
-
?
-
Hazardous waste identified
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: List of all Hazardous wastes
-
?
-
Obvious pollution/ uncontrolled fuel, oil leakage or hazardous waste
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
?
-
Is the problem being dealt with
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Documents
-
?
-
Is the problem being dealt with
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
1.6 Aisles and Storage Demarcated
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Floors demarcated as per standard
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Uninformed demarcation code used
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Demarcation adhered to
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Demarcation under electrical/mechanical equipment
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Fire equipment location uniformly marked "keep clear' areas demarcated and maintained.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Equipment unobstructed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
1.7 Good Stacking and Storage Practices
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Stacking neat, stable and controlled
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Storage in cupboards, on shelves neat and tidy
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
Are all areas covered by Safety Reps.
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No stacking on top of windowsills, cabinets, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Unsafe conditions related to stacking an storage is reported and action taken
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
1.8 Housekeeping
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Under roof areas free of junk and materials
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Outside areas free of junk and materials
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Safety rep/appointees/HSE controlling areas by reporting (good general good housekeeping)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copies of recent checklists
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Is housekeeping being checked on checklist?
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Corrective actions
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check system
-
?
1.9 Scrap and Refuse Bins Removal System
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Scrap bins provided
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Regular controlled removal
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Removal schedule
-
?
-
Separate bins for rags, oily materials, scrap, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: is it used per categorization
-
?
-
Bin locations demarcated
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
1.10 Color coding: Plant and pipelines
-
Uniform color coding
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of standard
-
?
-
Color keyboard (legend) displayed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Knowledge of colors (own code acceptable)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Ask employee
-
?
SECTION 2: Mechanical, Electrical and Personnel Safeguarding
2.1 Machine/Hazardous Equipment guarding
-
All hazardous moving machine/ electrical parts within normal reach completely guarded/fenced/enclosed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Guards must offer 100% protection
-
?
-
All guards installed are listed,, checked and maintained
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: All guards on register and checked according to standard-monthly
-
?
-
Inspection guards/front/back/back panels
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Monthly checklist
-
?
2.2 Lock-System and Usage "LOTO"
-
Written procedure available, updated and applied
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of standard special business line or sector or department/division-(not 5-Star Procedure)
-
?
-
One key, one lock, and one authorized person is applied whenever LOTO is required
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: No master keys, no unauthorized lock cutting
-
?
-
Are there task specific procedures available?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Clear for all employees when to use LOTO
-
?
-
Are all affected staff trained?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance/certificate document
-
Ask employee/supervisor how to lock a critical valve
-
All equipment can be isolated and locked (including where fuses are drawn or valves in chemicals lines, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Follow system, check equipment and valves
-
?
-
LOTO are monitored, supervised and controlled by competent person and authorized person/LOTO station available and well arranged.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check system, ask employee using LOTO
-
Assigned in writing by AU manager?
-
Do field activities match SEC policy and procedures
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check current jobs
-
?
-
Locks numbered and all use locks are recorded on permit
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check old and current permits and locks were being used
-
?
-
Type, quality and condition of LOTO tools and parts
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proper type is for LOTO
-
E.g. Isolated tools/parts used for electrical LOTO
-
Removal of locks and tags after job is finished is controlled and monitored.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: No old lock/tags on equipment after the job is done
-
?
2.3 Labeling switches, isolator a and valves
-
All isolator so/switches/circuits/cables and contact breakers labeled and well arranged
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Switch, CB's, valves,etc
-
?
-
Are there emergency stop button, red colored?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Arc flash labelling done?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Fully detailed arc flash info, stickers & stickers & Signs
-
?
-
Are all critical isolator so/valves identified (natural gas, main water supply, process emergency shut off, etc.)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Map of critical valves
-
?
2.4 Ladders, stairs, walkways (scaffolding)
-
Condition of ladders, stairs, walkways, scaffold, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
?
-
Ladders (portable/fixed) and scaffolds numbered, on registered
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Ladder checklist
-
?
-
Are ladders inspected periodically for deficiencies and does supervisors ensure corrective actions are taken.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Broken/poor condition ladder are marked and banned
-
Replacement maintenance report
-
Stairways landing, open end platforms etc. toeboards.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Stairways: four or more risers required handrail
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.5 Lifting gear and Records
-
Condition of cranes/man baskets/hooks/chains/slings, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual
-
Including contractors equipment, lifting gears and employees
-
Safe Work Load marked.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: All lifting equipment clearly marked with a permanent label indicating SWL and ID No this includes all types of slings and "D" shackles and any other equipment send for lifting purposes such as jack
-
Including contractors equipment, lifting gears and employees
-
Listing gear identified and corrected in register
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
Including contractors equipment, lifting gears and employees
-
Safety latches on all hooks where practicable.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Carried out by an approved inspection authority and certificate issued for each piece of equipment
-
Including contractors equipment, lifting gears and employees
-
Operator/driver trained and licensed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
Including contractors equipment, lifting gears and employees
-
Storage and inspection of lifting tackle.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Chain, wire rope and slings, D shackles
-
Including contractors equipment, lifting gears and employees
2.6 Compressed Cylinders: Pressure Vessels & Records
-
Pressure vessel on register, tests and inspection carried our (test pressure 1.3 x MSWP)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Register, inspections
-
Registers correctly filled in and up to date
-
Relief valves locked or sealed Red line on pressure gauge
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Are all gas cylinder stored properly? And used in a safe manner.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check storage area & procedures
-
?
2.7 Hazardous Substances Control
-
Person designated to coordinate the list of MSD's
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: List or online up to date
-
Who coordinate this program
-
Has a hazardous substance risk assessment and analysis been conducted based on an alphabetical list?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: All hazardous substances covered?
-
?
-
Persons designated to coordinate the list of MSD's
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Are MSDS' applicable to the products being used
-
Are all areas covered by Safety Reps.
-
MSDS sheets available in department, by buyer and first aid.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: MSD's
-
?
2.8 Risk Assessment (HIRA)
-
Assessor a have attended risk assessment workshops
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Hazard identification done covering all possible hazards using proper analysis techniques(audit hazel, fmea, etc)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Document
-
?
-
Risk register for all workplace activities kept
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of register
-
?
-
Validity of Government license
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Risk assessment completed as per standard
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Probability, severity and frequency considered
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
All expected risk in the work place are assessed especially in risk areas
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Percentage of completion RA Reports
-
?
-
All hazards and risks have been dealt with (treated, tolerated, terminated, or transferred)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Documentation & visual
-
?
-
Re-assessment of the risks after correction actions applied
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Documented proof
-
Is the risk after the correction actions applied ALARP?
-
Hazard identification and Risk Assessment awareness (toolbox) training, knowledge share and publicity
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Certificates, workshops attendance list, posters
-
?
2.9 Motorized Equipment: Checklist, licensing
-
Condition of vehicles/equipment/seat belts use
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Monitor seat belt usage
-
?
-
Daily checklist completed by driver/ operator
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Test system, reports completed?
-
?
-
Driving cab, load area are clean and tidy
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: No unsafe storage
-
?
-
Employee attended and passed defensive driving course
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: 50% employees=5 PTW, 40%=4 PTW, 30%3 PTW, 20%=2 PTW, 10%=1 pt
-
?
-
Driver/operator training syllabus
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Internal licensing
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Identification of drivers/operators
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Validity of Government licenses
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.10 Portable Electrical Equipment
-
Condition of all cords, plugs, switches, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
All portable equipment identified, checked and register kept (all equipment fed through a flexible cable from plug point-110, 220, 380 or 500V)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Register or checklist
-
?
-
Are faulty items marked/tagged and removed from use?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.11 Electrical Equipment
-
List of all high risk electrical equipment and maintenance schedules
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Clear and comprehensive
-
Have and MV equipment only
-
Records of maintenance available
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Maintenance program
-
Have and MV equipment only
-
Reports to management on completed maintenance
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Record kept
-
Have and MV equipment only
2.12 General Electrical Installation and Flameproof
-
Electrical installation safe/earth leakage, GFCI
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Substations/panel/DB/faceplates locked or closed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Condition of all cords, plugs, switches, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Is there any unsafe temporary wiring? or any damaged or faulty switches, plugs, joints, fuse boxes or distribution boards, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Flameproof equipment -annual checks and record of checks, e.g. Logbook
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: if applicable-register
-
?
2.13 Hand Tools
-
Condition of hand tools
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Regular checks by supervisor
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Storage of tools (includes hammers, chisels, files, brooms, mops, spades, wheelbarrows, handcarts, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Are damaged items marked/tagged and removed?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Flameproof equipment -annual checks and record of checks, e.g. Logbook
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.14 Ergonomics
-
Survey carried out using a checklist covering all premises, furniture and jobs
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Filled checklist by employee
-
?
-
Develop checklists per standard
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: High risk list covers (risk assessment)
-body posture,
-excessive force jobs,
-overreaching -
Work at height,<br>-repetitive,<br>-fatigue and static load,<br>-area clearances
-
Follow-up action/surveys as required
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Applied corrective actions
-
?
-
Ergonomics Commitee formed and top 10 hazards in current year identified
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: List top 10 ergonomics hazards to resolve agree on corrective action, implementation Action Plan
-
Are all areas covered by Safety Reps.
-
Operators comfortable -seating/computer and work stations -accessibility-valves, switches, levers, etc. -heat stress workload
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.15 Head Protectors
-
Risk assessment done/signs posted
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Provided and worn where necessary
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
2.16 Eye Protectors
-
Risk assessment done/signs posted
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Eye protection provided and worn
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
2.17 Footwear
-
Safety footwear provided
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Safe footwear being worn and in good condition
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
2.18 Protective Equipment
-
Risk assessment done/signs posted
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Protective clothing provided and maintained
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Arc flash PPE/levels defined/worn
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
All clothing worn: adequate, clean and in good repair
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: arc flash clothes not modified
-
?
2.19 Respiratory Equipment
-
Risk assessment done/signs posted
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Correct types provided, used checked and controlled
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Personnel trained in use of respiratory equipment
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.20 Hearing Conservations
-
Noise survey conducted and areas zoned
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Noise Risk assessment
-
?
-
Reduction of noise at source
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Applied corrective action
-
?
-
Hearing acuity testing 6-monthly
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Audogram
-
?
-
Approved hearing protectors provided and worn
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.21 Safety Harness
-
Fall protection risk assessment done/sign posted
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Safety harness provided and used
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Condition and regular checks
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Training in use of safety harness given
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.22 Hand Protection
-
Risk assessment done/sign posted
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Risk assessment
-
?
-
Gloves, barriers cream, etc. provided and worn/used
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.23 Control of Usage, issue maintenance and Record of personal protective equipment
-
Commitment obtained from wearer accepting conditions and requirements to wear ppe/arc flash ppe
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Statement
-
?
-
Regularly checks by supervisor
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Are damaged items marked, listed and removed immediately from service?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Records, lists, logs
-
?
-
Record of equipment issued
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
2.24 Notices and Signs: Electrical, Mechanical,Protective Equipment, Symbolic Safety Signages
-
Standardized signs posted where required- in good condition
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Display of signs of information and training
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Training
-
?
-
Electrical warning notices/live conductors and substations
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
SECTION 3: Fire Protection and Prevention Protection
3.1 Fire Extinguishing Equipment
-
Fire risks identified and assessed for all areas
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Fire Risk Assessment
-
?
-
Action plans to correct deviations?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: All correction actions applied?
-
?
-
Adequate number of correct types of fire extinguishing equipment provided and correctly located.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
3.2 Locations Marked, Floor Clear
-
Equipment location uniformly marked "keep clear"areas demarcated and maintained
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Equipment unobstructed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
3.3 MaintenAnce of Equipment
-
All fire extinguishing equipment numbered/identified on register and checked monthly
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Register
-
Clearly identifying location, type & capacity
-
Maintenance at least annually
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
3.4 Storage of flammable and Explosive Material
-
Storage provided with suitable doors, windows (if any), ventilation, bund, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Store/magazine neat, tidy and clean/bonding
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
List of flammables, precautions and storage capacity displayed?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Spill control/secondary containment
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
3.5 Alarm System
-
Independent alarm
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Back up alarm
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Is these test alarm
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: schedule and records showing date& time
-
At least once every three months
-
Employees know the sound of alarm
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
3.6 Firefighting Drill and Instruction
-
Fire teams adequate to risk as determined by fire risk assessment
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Team available on all shifts
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Fire drills-minimum once a year
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof
-
Complete report
-
At least one evacuation drill per year (where not possible), at least publicized plan
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Someone in each department, other than fire team, trained in the use of fire extinguishers
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of training
-
?
3.7 Security Systems
-
Control of entry and exit of persons, vehicles, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Security staff reporting unsafe practices/conditions
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
Copies of report
-
One person per shift trained on 5 star Safety Workshop
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Verification:
-
?
3.8 Emergency Planning
-
Emergency plans available, updated, signed
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of plan available, updated & Signed
-
Does it cover all scenario
-
Separate first aid and services teams trained and included in emergency drills
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Coordinator to take control
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Employee training on site emergency plan
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Training proof, events reports
-
?
-
Control Center/emergency equipment
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
3.9 Fire Prevention and Protection Coordinator
-
Appointed in writing, duties defined
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Appointment letter
-
?
-
Minimum training FPA one week course or similar
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Training proof
-
?
SECTION 4: Accident Recording and Investigation
4.1 Occupation Injury/Disease Record
-
Description of accident in register
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Records
-
?
-
Official record/register/record of injuries as required by legislation or claimed GOSI (work men's group)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Records
-
?
-
Reportable accidents being reported to authorities
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Records
-
?
-
Minor injuries being recorded
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Records
-
?
4.2 Internal Accident/Near Miss Reporting and Investigation(Occupational Injury and/or disease)
-
Internal report of all injuries/diseases/near miss incidents
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Accident records
-
?
-
Investigation by designated investigator
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Appointed by A/I
-
?
-
Causes identified/basic/immediate
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Investigations form
-
?
-
Effective recommendations
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Are they effective
-
?
-
Action taken/signed by manager
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Reasonable time
-
?
4.3 Injury/Disease/Near Miss Statistics
-
Progressive statistical data: monthly and 12 months
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Graph
-
?
-
Graphic display of experience/graph/bar chart
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Graph
-
?
-
Analysis of injuries, part of body, department, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Chart
-
?
-
Statistics circulated to top managers and discussed at safety committee meetings
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of this
-
?
-
Statistics displayed on notice boards
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Visual proof
-
?
4.4 Internal Accident Reporting and Investigation (Damage, and other)
-
Internal repor-damage and other
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Damage reports
-
?
-
Investigation:Designated investigator
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Appointment of A/I
-
?
-
Cause identified/basic/immediate
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Investigations forms
-
?
-
Effective recommendations
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Are they effective
-
Are they effectively
-
Action taken/signed by manager
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Reasonable time
-
?
4.5 Accident (Damage) Statistics Kept
-
Monthly and progressive 12 months
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Appointed A/I
-
?
-
Estimated and/or actual costs
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Costing
-
?
-
Statistics circulated to top managers
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of this
-
?
4.6 Cost of Risks:Apportioning of Costs
-
Estimated costs of injuries and damage
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Graph circulated to managers monthly
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Other insurance claims compared to premiums
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
4.7 Near Miss Incident and Accident Recall
-
Talks by foremen/supervisors used in conjunction with safety talks, meetings
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance sheets
-
?
-
Review of previous events/accident
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof
-
?
SECTION 5
5.1.Manager Designated as Responsible for Safety and Health
-
Appointed in writing (whether full or part time)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Designation of subordinate managers
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
All managers and employees signed authority, responsibility and accountability for OSH commitment
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Endorsement of pertinent program documents (e.g. inspection reports, committee minutes and accident investigations) visible felt leadership
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of involvement
-
?
5.2 Person(s) Appointed for Safety and/or Occupational Hygiene Coordination.
-
Appointed in writing (whether full or part time)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Appointment
-
This is the safety coordinator not the Safety Represent
-
Duties and responsibilities defined
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Duties
-
This is the safety coordinator not the Safety Representative
-
Safety training:5 Star System training workshops
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Training record
-
This is the safety coordinator not the Safety Representative
-
Safety system inspecting and auditing Course/Nebosh 1 week
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:Auditors certificate
-
This is the safety coordinator not the Safety Representative
5.3 Designation of Safety Representatives in Accordance with SEC Requirements
-
Written appointment of Safety Representative (10%)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Appointment
-
?
-
Routine discussion of duties
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of this
-
?
-
Monthly inspection of work areas using a checklists for reporting back
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Completed checklist
-
?
-
Training:Safety Representative Course/Accident Investigation/other
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Certificates
-
?
5.4 Safety Committees
-
Safety committees established as per standard
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Safety reps are part of committee?
-
Committees must have meet 10 times to qualify for full points
-
Are all departments/divisions/sections represented
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
Committees must have meet 10 times to qualify for full points
-
Meeting once a month
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of minutes
-
?
-
Minutes kept, detailing action to be taken and responsibility for the action
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Action taken
-
?
-
Endorsed by Management and chairman of the safety committee
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Signed off
-
Manager chaired all meeting
5.5 Other Communication Systems
-
Toolbox talks related to possible hazards applicable to the task in hand
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance lists
-
?
-
Small group Activity System (productivity/quality Control Circles
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of this
-
?
5.6 First Aiders and Facilities
-
Facilities to meet SEC requirements (full time nurse)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check of box contents and treatment records
-
Are all areas covered by Safety Reps.
5.7 First Aid Training
-
Five percent of complete staff to be trained or retrained to at least general level of first aid per year (Points allocated proportionally to % trained, e.g. 5% = 5, 4% = 4, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: List of first Aiders valid certificate
-
?
5.8 Posters, Bulletins, Newsletters, Safety Films and Internal Competitions, etc.
-
Posters displayed at specified display points rotated at least once a weekly and explained.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Safety newsletter/bulletin-3 monthly
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of this
-
?
-
Safety Videos/DVD screened-all to see
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance register
-
?
5.9 Safety and Star Grading Board
-
Internal safety competition
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance register
-
?
-
Up-to-date Safety Notice board policy/standard
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance register
-
?
-
Board promoting Road Safety
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Attendance register
-
?
5.10 Suggestion Scheme
-
Formal/through safety committees
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Suggestions received
-
?
-
Record of suggestions and acknowledgements
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
5.11 Safety Reference Library
-
Safety Manual, Health and Safety system booklet, "black book", MSDS, 5 Star Standards
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: List of books/magazine
-
?
5.12 AnnUal Report-Safety Achievements
-
Annual achievements publicized (report y AU manager on KPI's, etc
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Copy of annual report
-
?
5.13 Induction and Job Safety Training
-
Safety rules for all employees
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof rules issued to employees
-
?
-
Induction includes safety instructions
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: proof of induction
-
?
-
Job/task training includes the safety aspects of the job
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Proof of this
-
?
5.15 Medical Examinations
-
5% of staff, including management, trained each year (points to be allocated proportionally to the percentage of staff trained)
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
5.15 Medical Examinations
-
Pre-employment medical employees
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Man-job specification available to medico
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Regular medical school-e.g., scheduled substance food handlers, senior managers, equipment operators
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
5.16 Plant Inspection:Safety Reps
-
Monthly inspection by Safety Reps or appointees submitting reports
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Inspection reports all areas covered monthly
-
?
-
Checklist based on the 5-Star System being used
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Correction actions taken- follow-up and monitoring of uncorrected/ completed observations
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: status list of all observations
-
?
-
Reports considered and auctioned/signed by Management
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
5.17 Management Self-Audits
-
Audit by team including management
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: complete report
-
Does AU conduct its own internal Audits
-
Each element of the 5 Star Safety System given consideration.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: self audits
-
Does AU conduct its own internal Audits
-
At least 6 monthly self-audit
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: every 6 months
-
Does AU conduct its own internal Audits
-
Follow-up cation taken
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Action plan
-
Does AU conduct its own internal Audits
5.18 Safety Specifications: Purchasing and Engineering Control New Plant and Contractors
-
Safety specifications for purchasing new plant: machine guarding, color coding, LOTO requirements
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Re-commissioning/pre acceptance inspection, deviations corrected
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Pre-bid documents completed and filled by all contractors
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Contractors to comply with 5 Star safety rules, work area inspected, and deviations corrected
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: inspection of contractors site inspection reports
-
?
-
Contractors reporting injuries and fatalities
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: statistical report for all contractors
-
?
-
AU follow-up on deviations recorded and corrective action applied
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: status report for each contractors
-
?
-
After submission, all contractor's evaluations kept including safety program
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: evaluation reports?
-
All contractors have been evaluated?
5.19 Written Safe Work Procedures
-
Critical tasks identified and listed as per standard
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Standard followed, critical task inventory used
-
Electrical safety procedure
-
CT identification carried by trained persons
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: CTI attendance/certification document
-
?
-
Have all departments/divisions/sections with the AU been covered?
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Have all CT (Critical Task) even discussed with subject/job experts to get input before being finalized
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Names of subject matters experts participated in the specific subject/analysis
-
?
-
All CT .analysis documents kept for future revisions
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Safe Work Procedures written as per standard and available JSP's
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: check procedures, ask employee where to get written safe work procedure
-
Reference library?, online directory
-
Do the SWP include tools, equipment and PPE/clothing needed to performed the tasks
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Adoption of AU managers/senior manager/business line VP
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: If used sector wide,, it should be adopted by sector manager, etc...
-
?
-
Do the SWP include tools, equipment and PPE/clothing needed to performed the tasks
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
SWP is used and shared
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Ask technician, or workers
-
Check for knowledge share with employees, contractors & other business units
-
SWP readily available
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Available for all workers on sites
-
Categorized according to the work related to each section or division
-
Are the procedures written in a simple, easy to read and understandable format? Reviewed Annually
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check SWPs documents & revision history
-
?
-
Improvement suggestions, revision and workers feedback, is documented and reflected in SWP
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
SWP checklists developed, used and monitored
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: sample of finished & current jobs
-
?
5.20 Planned Job Observations
-
All PJ observations have been planned
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Scheduled with time and dates for al SWPs
-
?
-
Improvement suggestions, revision and workers feedback, is documented and reflected in SWP
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Section's Specific JSP available in each division
-
Check for SWP in sections where critical tasks are carried out
-
Are all supervisors in possession of JSP's for their sections
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Section's Specific JSP available in each division
-
Check for SWP in sections where critical tasks are carried out
-
Planned Job Observations carried out as per scheduled
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Observation proofs
-
?
-
Planned Job Observations carried out by trained supervisor or senior personnel
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Signed by direct supervisor, SWP training certificate
-
?
-
All task safe work procedures have been covered
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Quality of schedule and observation reports
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Date, time, location, job carried out, job team members
-
Observers name, notes, workers feedback
-
Improvement suggestions, revision and workers feedback, is documented and reflected in SWP
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
History of corrections made to SWPs
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Date, time, location, job carried out, job team members
-
Register attached with each SWP showing changes made
-
Actions taken to correct deviations/update job procedures
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Changes shared and updated SWP's used
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Plan 100% coverage
-
Are all areas covered by Safety Reps.
-
Action taken to correct deviations/update job
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
5.21 Work Permits
-
Permit to work procedure is developed to identify Areas/job identified where permits required, responsibilities, type of permits, forms etc. based on RA & CT
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Completed permits, all hazardous/critical tasks covered
-
See 5 permits, check high risks jobs & CTs identified in 2.8 & 5.19
-
Issuers identified
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Issuing WPs is limited, certified issuers
-
?
-
Unified permits system used in all sites
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Issuing WPs is limited, certified issuers
-
?
-
Permits used and displayed where required
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check system
-
?
-
Isolation points clearly written on attached with WP
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Locks numbers used in task clearly
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Permits completed and fully filled
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check current and old WPs
-
?
-
WP system quality
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Used by everybody, record kept,renewal of permits if job not finished.
-
Check system
-
Finished jobs and equipment release are covered by issuers, form signed and site checked
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: check current and old permits
-
?
-
Permits issued/received/signed off by responsible persons
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Check signatures
-
Check all details
5.22 Off The Job Safety
-
Off the job safety propaganda used
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: Examples
-
?
-
Off the job (road or other) accidents reported
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: copies
-
?
-
Propaganda, training and education directed at the identified causes
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
?
-
Families & friends safety competition
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: at least once a year
-
?
5.23 Safety Policy: Management Involvement
-
Policy signed and publicized
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification:
-
Is the policy displayed?
-
Managers taking ownership, active participation in safety activities and accountability
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: safety coordinator is not doing all the work
-
Non-relevant questions & discussions from managers no involvement & ownership
-
Employees familiar with policy
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: ask employee
-
?
-
AU management involved, e.g. Attending evaluation/grading make resent actions, accident investigations, etc.
- Good
- Better
- Satisfactory
- Unsatisfactory
- Defective
- Not Applicable
-
Verification: ask about involvement
-
?
STAR GRADING
-
Star Grading 5 Star Implementation 5 Stars- 91-100% 4 Stars- 75-90% 3 Stars. 61-74% 2 Stars. 51-60% 1 Star. 40-50% 0. <40
-
Star Grading
- 5-Stars
- 4 Stars
- 3 Stars
- 2 Stars
- 1 Star
- 0 Star
AUDIT REPORT - ITEMS OBSERVED
Who conduct the Audit:
-
Senior Safety Engineer:
-
Signature:
-
Project Location Manager:
-
Signature: