DEM Safety Consulting Site Audit

• Conroe Coating Plant

  Select

• Conducted on

  Date

• Prepared by

• 10655 Jefferson Chemical Rd. Conroe, Tx. 77301
  Address

• Are all exit ways, doors, and aisles clear and unobstructed?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are exit signs lit and visible from all parts of the plant area?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are emergency escape routes marked, lighted and clear?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is there an emergency exit route plan by every exit doorway?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Have all employees been trained in the sites emergency action plan?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are muster points clearly marked?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Occupational Health and Safety

• Is hearing protection readily available when needed?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is hearing protection being used when required?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is proper foot protection being worn? (Safety toe)

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are hard hats being worn when required?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Proper gloves being used for hand protection?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are dust masks being worn when needed?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• If respirators are required have all personnel had a PFT, fit test, and medically cleared?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all employees carrying a company supplied I.D. card?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Temporary Employees

• Are all temporary employees easily recognized? (i.e. different colored hard hat)

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Have all temporary employees been through the Company Orientation process?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all temporary employees being mentored?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Have all temporary employees been issued required PPE from the staffing agency?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Fire Protection

• Are "No Smoking" policies being enforced?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are fire extinguishers being inspected at least monthly?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all fire extinguishers properly marked and identified as to their location?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all discharged fire extinguishers taken out of service and replaced with full ones?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all discharged fire extinguishers documented and sent to the tool room for replacement?

  Yes

  No

  N/A

• Are "Hot Work Permits" being used when necessary?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are fire watches being used for at 30 minutes after the Hot Work has been completed?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Machine Guarding

• Are all pinch points guarded?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all employees properly trained in machine guarding?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all gears, chains, and pulleys, and conveyors properly guarded?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• If guards are not in place have the machines been deenergized and locked out per the LO/TO policy?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Flammable and Combustible Materials

• Is all combustibles being properly stored in covered fire proof containers or promptly removed from site?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all flammable and combustibles being properly stored in a flammable storage cabinet?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are fire extinguishers more than 35' but less than 100' from all flammable and combustibles?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Compressed Gas Cylinders

• Are all cylinder clearly marked as to their contents?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are oxygen and acetylene bottles stored at least 20 feet apart or separated by a 5foot tall 30 minute burn wall?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all cylinders stored in an upright position?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all cylinders stored away from excessive heat?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are empty cylinders labeled as Empty?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are empty and full cylinders stored away from each other?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are protective caps in place when cylinders are not in use?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Power Tools and Equipment

• Do rotating tools have protective guards in place if supplied by manufacture?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all electric tools grounded or double insulated?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Were tools inspected prior to use?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are tools in good working order?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Housekeeping and hygiene

• Are all slip, trip, hazards picked up?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is the work are kept clean throughout the shift?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all spills cleaned up and wet floor signs used as necessary?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are restrooms kept clean, sanitary and properly stocked?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are breakrooms kept clean?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Refrigerator is emptied at the end of every shift?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Compressed Air and Compressors

• Are hoses properly rated for the PSI?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are hoses in good shapes with no cracks or flat spots?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Hoses are being properly maintained?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Hoses are still flexible?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Hoses are secured with a pin in the coupler and whip checks in place?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Electrical

• Are all electrical panels properly labeled?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all flexible cords in good shape?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Ground prongs in place where needed?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• No cuts in the insulation?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• No splices?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Cords are properly rated for amperage, load and length?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Cords have not been pulled from the end plugs making the inside insulation visible?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Walking Working Surfaces

• Surfaces are kept without trip hazards?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are stairways are in good working order with proper handrails in place?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Yes

  No

  N/A

Lighting

• Is work area properly lit?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Do any bulbs need to be replaced?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Do light fixtures have cages covering the bulbs?

  Select Yes No N/A

  • Yes
  • No
  • N/A

Forklifts and Lifting Equipment

• Are operators trained and certified on the lift they are operating?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Do operators have their certification card on them?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are forklifts being operated in a safe manner?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are forklifts being operated at a safe speed?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is proper PPE being used when applicable?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is the forklift being inspected for mechanical defects before every shift?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are forklifts being maintained in a safe manner?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all straps, slings in good condition, no cording showing or wire rope broken?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Are all chains in good shape with no damaged links?

  Select Yes No N/A

  • Yes
  • No
  • N/A