Title Page
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Conducted on
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Prepared by
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Location
Site security
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Is the site secure?
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Is CCTV in place and functioning?
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Are the boundaries maintained well?
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Is the visitors log used?
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Are storage areas secure?
Site surrounds
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Are the grounds kept in a condition that will protect against the contamination of food.?
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Are the areas within the vicinity of the plant kept free from litter and waste with grass and weeds trimmed?
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Are there any harbourage sites?
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Are drains clear?
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Are systems for waste treatment and disposal operated in a manner to protect against contamination?
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Are service lines labelled?
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Are storage tanks secure & labelled?
Maintenance areas
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Are they swept clean and tidy?
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Are food grade chemicals SDS's available and up to date?
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Are there swarf mats in place?
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Is the workshop area kept clean and free from any food items?
Dry goods and warehouse storage areas
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Are the dry goods cover with blue sheets in mezzanine floor?
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Are the boxes seal after each use?
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Are the ingredients are secure and covered in mezzanine floor- peanut butter room?
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Are they clean and tidy?
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Are dry goods secure and identified?
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Are indicator baits in place & labelled?
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Any signs of damage or infestation?
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Is everything stored off the floor?
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All products within Best Before dates?
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Are lights functioning and light bulbs protected against breakage that may cause contamination?
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Are aisle and working space unobstructed?
Chemical storage areas
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Are they clean and tidy?
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Is the chemical store kept locked?
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Are all chemicals clearly labelled?
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Are there SDS’ available and in date?
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Are there eyewash and shower available?
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Is there spill kit / bunding?
Refinery
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Does the entrance area of the refinery clean and tidy?
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The area under the refinery stairs is kept neat and clean?
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Are the wash basin are kept clean?
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The centrifuge or degumming equipment in the refinery is kept clean?
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Are the refinery equipment free from any type of leakage?
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The Silos of crude oils and refined oils are labelled correctly?
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The area around the Silos kept clean or not?
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The truck bay area of the refinery is kept clean or not?
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All the inlet or outlet hoses must be stored off the ground level
Amenities
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Are lunchrooms kept clean and tidy? Including fridges and cupboards.
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Is there adequate lighting in toilet areas?
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Are lockers provided and used? Are they kept clean?
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Is there readily understandable signage directing employees to wash hands?
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Are indicator baits present & labelled?
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Any sign of insects/pests?
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Is soap available for handwash?
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Are toilets clean and tidy?
Ante-rooms / entries
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Is there readily understandable signage directing employees to wash hands?
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Are soap and paper towels available?
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Is rubbish disposal effective?
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Are sinks clean and functioning adequately?
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Are there hairnets/beardnets available?
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Are the entries kept clean and tidy?
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Are staff following entry procedures? ( wearing PPE and washing hands prior to moving to the work stations)
Personal hygiene
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No jewelry, false nails, excessive makeup or heavily scented cosmetics?
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Are all employees in Hi-vis and are uniforms kept clean?
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Are all employees wearing enclosed footwear?
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Is the smoking area being correctly used and kept clean?
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Are hairnets and beard nets being worn correctly?
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Are employees jumpers hung out side production areas?
Bottling, drumming area and CR8
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No excess floor waste?
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Is shelving kept clean and tidy? (Has it been included in weekly cleaning checklist?)
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Any heavy build-up of dirt/residue on IBCs?
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Any unauthorised loose items? Are loose items all stored correctly?
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Are all chemicals labelled when in use?
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Is waste collected & contained?
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Packaging integrity and cleanliness?
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Is all product identified with batch codes?
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Are cleaning checklist being completed?
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Is processing equipment stored adequately?
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Are lights functioning and light bulbs protected against breakage that may cause contamination?
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Are walls, ceilings and fixtures maintained in a good state of repair?
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No temporary fixes
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Are weight checks being conducted correctly - including tare weights, net weights and fill height checks.
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Are stainless steel clipboards in place - no plastic clipboards
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Are all samples labelled and stored appropriately?
Pest Control
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Are pest control checks done & recorded?
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Is pest proofing adequately maintained?
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Are all external and internal stations numbered?
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Is cleaning visibly effective?
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Evidence of pest activity in the form of cobwebs in production areas?
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Evidence of pest activity in the form of cobwebs in warehouse racking?
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Hard to clean area free of cobwebs?
Peanut Butter room
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No excess floor waste?
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Any unauthorised loose items? Are loose items all stored correctly?
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All chemicals labelled when in use?
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Is waste collected & contained?
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Packaging integrity and cleanliness?
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Is all product identified with batch codes?
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Are lights functioning and light bulbs protected against breakage that may cause contamination?
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Are cleaning checklists being completed?
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Are walls, ceilings and fixtures maintained in a good state of repair?
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No temporary fixes
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Are stainless steel clipboards in place? Remove and replace hard plastic clipboards with cracks or breaks. (Plastic clipboards to be fully removed and replaced by August 2021).
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The paste tank must be covered and secured to prevent contamination from any foreign matter
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Check the label printing machine to ensure labels are printed accurately
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Is their evidence of any flaking paints or holes inside the paste room?
Bulk IBC oil storage area
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Are lights functioning and protected against breakage that may cause contamination?
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Are walls, ceiling and fixtures maintained in a good state of repair?
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Are all chemicals labelled when in use?
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Is waste collected and maintained?
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No temporary fixes
Production store
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Is this area kept clean and tidy?
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Are raw materials stored separate from waste and chemicals?
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Are lights functioning?
GMP, Cleaning and Hygiene
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Are all shadow Boards clean
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Are all cleaning equipment on shadow board clean
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Are all cleaning equipment stored back to designated shadow boards after use
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Are there any other cleaning equipment used which is not fit for purpose (for example - other Colour brush, brooms, buckets, squeeze)
Audit findings
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# of Non-Conformances
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# of Observations
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GMP Result
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QA Signiture