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Drilling Audit
Drilling Audit
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Drilling Audit

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Free Drilling Audit Checklist

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Information

  • Pad Site

  • Contract Companies Present

  • Company Men Present

  • Conducted on

  • Prepared by

  • Location

  • Foremen Responsible for Job

1. Drilling Location

  • Authorized Personnel Sign Posted 1910.145(c)(2)(i) RP54 7.1.2-3<br>

  • Hard Hat/Safety Glasses Signs Posted 1910.145(c)(3)

  • No Smoking Area’s Designated & Posted RP54 7.1.2-3 1910.145(c)(2)(i)<br> <br>

  • No Parking within 100 ft of the rig RP54 6.1.15

  • H2S warning signs erected, if applicable 1910.145(c)(2)(i) 1910.1000(e) 1910.1200(f)(5-6) RP54 7.1.2-3<br><br>

  • Emergency escape air packs and life lines available, if applicable 1910.134(d)(2)(i) RP55 3.3 RP55 3.9<br><br>

  • Escape & Guy wires flagged RP4G 7.6.f

  • Outhouse/restroom facility provided or in close proximity to the site. (LT 10 min travel time or 2 miles, whichever is less) (Facility in close proximity only applies if the site is active for less than 1 day) 1910.141(c)(1)(i)<br>

  • Outhouse clean and sanitary, if provided. 1910.142(d)(10)<br>

  • Hard hats & Safety glasses available for visitors 1910.132(a<br>

  • Toolpusher’s trailer grounded RP54 6.1.16<br>

  • Toolpusher’s trailer securely positioned RP54 6.1.16<br>

  • Housekeeping looks good? 1910.22(a)(1) RP54 6.5.1<br><br>

  • Distance from overhead powerlines GT 10 ft RP54 10.1.1

  • Toolpusher at rig location

  • Muster area designated & posted 1910,38(c)(4

  • Visitor tracking system in place I.E. a sign in box. 1910.38(c)(4)

  • All vessels labeled as to their contents 1910.1200(f)(4-5)

  • Supply storage house clean 1910.22(a)(1) RP54 6.5.1<br>

  • Crew change house clean 1910.22(a)(1) RP54 6.5.1<br>

  • Wind Sock available. (H2S may be present) RP55 4.5

  • Evacuation/All-clear alarms system in place? 1910.38(d)

2. TRAINING, PPE & GENERAL SAFETY

  • Someone has First Aid Training RP54 4.3.

  • Certification Card(s) available RP54 4.3.1

  • Pre-Job safety meetings conducted before each shift or if new hazards happen. RP54 6.1.7

  • OSHA poster posted 1903.2(a)(1)

  • Proper clothing worn by crew (No loose clothing). FRC RP54 5.2.5 RP54 5.2.6 1910.132(a)<br>

  • Hard hats used by crew RP54 5.2.1 1910.135(a)(1-2)<br>

  • Safety glasses used by crew RP54 5.2.2 1910.133(a)(1-5<br>

  • Steel toed shoes used by crew RP54 5.2.3 1910.136(a)<br>

  • Hazardous jewelry not worn by crew RP54 5.2.7 1910.132(a)<br>

  • Fall protection used, when required RP54 5.5.

  • No Smoking rules observed only in approved areas RP54 7.1.3

  • First Aid Kit/Bloodborne Pathogen Kit available on site 1910.151(b) RP54 4.3.2<br>

  • Emergency phone numbers posted RP54 4.2.1 RP55 4.6<br>

  • MSDS’s available and accessible RP54 6.1.12 1910.1200(g)(1)<br>

  • Emergency response plan from the rig available 1910.38(b) RP55 4.1-10<br>

  • BOP training up to date RP54 6.4.4

  • Written safety program available from each contractor RP54 6.1.7

  • Hearing protection required in posted areas RP54 5.3.1-2 1910.95(a)<br>

  • Long Hair contained RP54 5.2.8

3A. MUD PUMP AREA

  • Drive belts guarded RP54 6.8.2-3

  • Pony rods guarded RP54 6.8.2-3

  • Shear pin pop-off valve present and covered 1910.169(b)(3)(i-iv)

  • Pressure relief valves present 1910.169(b)(3)(i-iv)

  • General housekeeping of the area RP54 6.5.1 1910.22(a)(1)<br>

  • Discharge lines from relief valves are anchored

3B. MUD MIXING AREA

  • Adequate personal protective equipment available. Rubber gloves, Face shield, Apron, Respirator, etc PER MSDS RP54 6.13.2 1910.132(a)<br>

  • Personal protective equipment properly stored and clean RP54 6.13.2 1910.132(a)<br>

  • Eye wash station available in close proximity and in working order 1910.151(c) <br>

  • Eye wash station in a clean & sanitary condition 1910.141(d)(1)

  • Eye wash station providing clean water supply 1910.141(b)(1)(i)

  • General housekeeping RP54 6.5.1 1910.22(a)(1)<br>

  • Adequate lighting provided

3C. MUD TANKS & PITS

  • Adequate stairs with handrails 1910.24(h) 1910.23(d)(1)<br>

  • Adequate walkways and guardrails 1910.23(c)(1

  • Guardrails installed on all raised platforms, walkways, etc above 48” 1910.23(c)(1) 1910.23(d)(1<br>

  • Walkways free from obstruction and/or damage 1910.23(c)(1

  • Guardrails provided on crossovers 1910.23(c)(1)

  • Shale shaker properly guarded 1910.23(c)(3

  • Explosion proof equipment used in the vicinity of the shale shaker 1910.307(b)(1-3) & subsections 1910.307(c) <br>

  • Agitator shafts & couplings properly guarded 1910.212(a)(1)

  • Mud guns properly secured RP54 9.11.2

  • Jetting hoses properly secured RP54 9.11.2

  • Approved lighting for the location installed 1910.307(b)(1)

  • Stairways and ladders secured RP54 9.3.8

  • General Housekeeping 1910.22(a)(1) RP54 6.5.1<br>

  • All unused floor holes covered 1910.23(a)(8) 1910.23(a)(9<br>

  • Electric wiring in good condition 1910.303(b)(1-2) 1910.303(c)<br>

4. GENERATOR AREA

  • Generators properly located in safe area RP54 9.14.2

  • Moving parts guarded 1910.212(a)(1

  • Generators properly grounded RP54 9.14.11

  • Cover panels on electrical control boxes installed and closed. 1910.305(b)(2)

  • All electrical controls marked as to their function and legible. 1910.303(f

  • HIGH VOLTAGE” warning signs erected 1910.145(c)(2)(i) 1910.305(b)(2)(ii<br>

  • Insulating mats available at electrical panels 1910.335(a)(2)(ii)

  • All electrical tools grounded 1910.304(f)(5)(v)

  • Condition of electrical wiring 1910.303(b)(1-2

  • Electrical wires properly strung 1910.305(a)(2)(iii) RP54 10.2.3<br>

  • Unused electrical outlets covered 1910.305(b)(1-3)

  • Air compressors properly guarded 1910.212(a)(1

  • Air storage tanks equipped with pop-off valve 1910.169(b)(3)(i-iv)

  • Lockout/Tagout devices available RP54 6.9.1 RP54 9.14.9<br>

  • Hearing Protection Required” warning signs erected. 1910.95(b)(1

  • Hearing protection available 1910.95(a)

  • Adequate lighting installed RP54 9.14.7 1910.303(h)(3)(ii)<br>

  • General Housekeeping RP54 6.5.1

  • Equipment properly classified for the location RP54 9.14.6 RP54 10.2.1 RP500 4.1-5 RP500 5.1-2<br>

  • Electrical wiring/fixtures/etc approved for the location (Cl 1 Div 1 or 2 location) RP54 10.2.1 1910.307(b)(1-2)<br>

  • Wires not running along the ground RP54 10.2.3 1910.305(a)(1)(iii)(G)<br>

  • Receptacles and plugs in good condition 1910.303(b)(1)

  • Fire extinguishers rated for electrical fires 1910.157(d)(1)

5. FIRE PROTECTION

  • B/C class fire extinguishers available RP54 7.2.4 RP54 7.2.5<br>

  • Adequate number of fire extinguishers available 1910.157(d)(2-6) RP54 7.2.4 RP54 7.2.5<br>

  • Fire extinguishers properly charged 1910.157(c)(4)

  • Fire extinguishers properly located 1910.157(c)(1) RP54 6.5.5 RP54 7.2.2 RP54 12.1.3<br>

  • Flammables stored in UL listed safety cans 1910.106(d)(2) RP54 8.1.1<br>

  • No Smoking rules enforced RP54 7.1.2-6

  • Spark and heat arrester, or water, on all engine exhausts RP54 9.15.3

  • Welding work performed safely RP54 7.2.6

  • All engines located approx 100 ft from the well or gas source, if possible RP54 9.14.2 RP54 9.15.3<br>

  • Fire extinguishers tagged and/or inspection data logged into database 1910.157(e)(1) RP54 7.2.3 RP54 7.2.7<br>

  • Fire extinguisher location easily identified 1910.157(c)(1) RP54 6.5.5 RP54 7.2.2<br>

6. FUEL STORAGE TANKS

  • Fuel storage tanks properly located RP54 8.3.5 1910.106(b)<br>

  • All storage valve connections identified as to their function 1910.106(b)

  • Discharge nozzles in good condition 1910.106(b)

  • Discharge hoses in good condition 1910.106(b

  • Discharge valves in good condition 1910.106(b)

  • Piping and fuel lines in good condition 1910.106(b)

  • Stationary ladders on storage tanks in good condition 1910.27(f)

  • Approved lighting for the location installed 1910.307(b)(1)

  • Fuel tanks properly labeled RP54 8.4.1d 1910.1200(f)(4-5<br>

  • “Flammable” warning signs erected 1910.145(c)(2)(i) 1910.1200(f)(5-6) RP54 7.1.2-6 RP54 8.4.1d<br>

  • “No Smoking” signs erected 1910.145(c)(2)(i) 1910.1200(f)(5-6) RP54 7.1.2-6 RP54 8.4.1d<br>

  • No Open Flame” signs erected RP54 7.1.2-6 1910.145(c)(2)(i) RP54 8.4.1d<br>

  • Vapor release vents elevated & away from ignition sources 1910.106(b

  • General housekeeping RP54 6.5.1 1910.22(a)(1)<br>

  • Grass & debris kept away from area RP54 6.5.1

  • B/C Class fire extinguisher available RP54 8.4.1e 1910.157(c)(1) 1910.157(d)(1)<br>

  • Protective caps on all fuel cylinders RP54 8.3.3

7. PIPE RACK AREA

  • Ends of pipe racks properly chocked 1910.176(b) RP54 9.12.3<br>

  • Spacers used to separate layers of pipe 1910.176(b)

  • Layers of pipe properly chocked 1910.176(b) RP54 9.12.3<br>

  • Stairs with handrails provided 1910.25(h)

  • Derrick stand and ladder in good condition 1910.27

  • Dead end of drilling line anchored RP9B 3.3.9

  • Approved lighting installed 1910.307(b)(1)

  • General housekeeping 1910.176(c) RP54 6.5.1<br>

8. BLOW-OUT PREVENTERS

  • BOP properly installed RP54 6.4.1

  • BOP properly tested RP54 6.4.1 RP54 6.4.13<br>

  • BOP stack properly stabilized RP54 6.4.10

  • All hydraulic lines connected RP54 6.4.18

  • All unused hydraulic lines capped and secured RP54 6.4.18

  • Accumulator unit properly located

  • Accumulator valves in appropriate position, open or closed and secured

  • Gauges properly located

  • Choke manifold and line secured RP54 6.4.18

  • Approved lighting for the location installed 1910.307(b)(1)

  • Warning signs erected 1910.145(c)(2)(i) RP54 7.1.2-3<br>

  • Proper drainage provided RP54 6.5.2

  • General housekeeping RP54 6.5.1 1910.22(a)(1)<br>

  • Safety valve and handle for tubing installed RP54 6.4.2

  • Hydraulic lines protected

  • BOP Control Lines & Valves identified RP54 6.4.11

  • Daily inspections of the BOP’s conducted RP54 6.4.7

9. DERRICK & SUBSTRUCTURE

  • Derrick/A-Frame assembly pins in place RP54 9.2.8

  • Assembly pins secured with keepers RP54 9.2.8

  • Number of wind guys RP4G 6.1-8RP54 9.2.10<br>

  • Condition of guy lines RP4G 5.1.c

  • Diameter of guy lines RP9B 3.7.4

  • 3 clamp minimum, 4 clamp minimum with sheave RP9B 3.7.4

  • Clamps properly attached RP9B 3.7.4

  • Ground anchors RP4G 7.1-8

  • Anchor pull test performed RP4G 7.1-8

  • Anchors positioned IAW rig manufacturer’s specifications RP4G 7.1-8

  • TUBING BOARD GUYS

  • Strung and crossed for racking

  • 3 clamp minimum RP9B 3.7.4

  • Clamps properly attached RP9B 3.7.4

  • Fall lane of derrick clear

  • Vehicles out of guy pattern

  • Manufacturer’s specification/operation plate attached to derrick RP54 9.2.2

  • Damage and/or corrosion to derrick (waste metal) RP54 9.16.1

  • Damage and/or corrosion to substructure (waste metal) RP54 9.16.1

  • Condition of derrick ladder RP54 9.3.1-2

  • Climb assist device available 1910.27(d)(5)

  • Climb assist device used by derrickman. and in good condition

  • Full body harness with lanyard available 1910.132(c)(1) RP54 5.5.1<br>

  • Fall protection devices in use RP54 5.5.1

  • Derrick/Tubing boards in good condition RP54 9.2.17<br>

  • Guardrails installed on derrick board RP54 9.3.17 RP54 5.5.1<br>

  • Pipe fingers in good condition RP54 9.2.17

  • Derrick board walk around platform in good condition, if available

  • Finger board in good condition RP54 9.2.17 RP54 9.3.16<br>

  • Crown guardrails installed RP54 9.3.17 1910.23(c)(1)<br>

  • Scoping ram stabilizers in good condition RP54 9.2.4

  • Crown sheave guards in place RP54 9.7.5

  • Cracks, metal fatigue or wear evident at hinge points RP54 9.2.4

  • Safety retainers in use on hinge pins RP54 9.2.8

  • Derrick locking pins in place with safety pins RP54 9.2.8

  • Dead line properly anchored RP54 9.6.5 RP9B 3.3.9<br>

  • Approved lighting for the location installed 1910.307(b)(1)

  • Derrick emergency escape line installed RP54 6.10.1

  • Geronimo on-line and ready for immediate access and use. RP54 6.10.1

  • Emergency escape line adequately anchored, per manufacturers specifications, in a clear area away from the rig. RP54 6.10.1

  • Tools secured at elevated levels RP54 9.2.13

  • Mud standpipe/hose secured

  • Data plates installed on derrick that provide information on guying, derrick, etc inst

10. DRILL FLOOR AREA

  • Kelly bushing guard used RP54 9.8.3

  • Controls adequate if guard not used RP54 9.8.3

  • Rotary chain drive guarded 1910.212(a)(1-3)

  • All unused floor holes covered 1910.23(a)(8-9) RP54 9.1.1 RP54 9.3.20 RP54 9.3.21<br>

  • Driller at or near controls RP54 9.4.4

  • Drillers controls properly labeled/identified

  • Pipe slips & Dies in good condition RP54 9.9.2

  • V-door gate provided and in place 1910.23(c)(1)

  • Air hoist line in good condition RP9B 3.2.7

  • Air hoist line properly layed RP9B 3.3.3

  • Cathead line divider/grip in good condition RP54 9.5.1

  • Catline not worn or kinked, if available RP54 9.5.10

  • Headache post in good condition RP54 9.5.8

  • Anti-two blocking device installed and operational RP54 9.2.16 RP54 9.4.8<br>

  • Drilling line in good condition RP9B 3.3.10

  • Drawworks properly guarded RP54 9.4.2 RP54 9.6.4<br>

  • Proper lay of drill line on reel RP9B 3.3.10(b)

  • Appropriate lighting installed 1910.307(b)(1)

  • General housekeeping RP54 6.5.1 1910.22(a)(1)<br>

  • Drill floor level

  • Minimum 2 exits from drill floor doghouse

  • Guardrails installed along open edges of drill floor RP54 9.3.17 1910.23(c)(1)<br>

  • First aid kit available in drill floor doghouse 1910.151(b)

11. POWER AND HAND TOOLS

  • Tong snubbing lines in good condition RP54 9.9.6

  • Tong body & jaws in good condition RP54 9.9.7

  • Tong stiff arm available and operational RP54 9.9.4

  • Condition of tong jerk line(s) RP54 9.9.6

  • Condition of hand tools RP54 6.8.6

  • “Iron Roughneck” used

  • IR body & jaws in good condition RP54 9.9.7

  • IR hydraulic system leaks RP54 9.9.9

  • Electric hand tools double insulated or grounded RP54 6.8.7

  • Guards installed on/over all belts, drive chains, gears and drives RP54 6.8.2

  • “Dead man” switch installed on all Electric and Pneumatic tools RP54 6.8.8

12. HOISTING TOOLS, HOOKS, BAILS, ELEVATORS AND OTHER RELATED EQUIPMENT

  • Traveling blocks in good condition RP54 9.7.1

  • Traveling blocks properly guarded RP54 9.7.4

  • Elevators in good condition RP54 9.7.1 RP54 9.7.8<br>

  • Rod hook in good condition RP54 9.7.1

  • Hoisting hook equipped with safety latch or equiv. RP54 9.7.3

  • Crown block assembly secured RP54 9.7.5

  • Transfer elevators in good condition RP54 9.7.1

  • Crew members not permitted to ride traveling block RP54 6.11.1

  • Circulating hose secured to gooseneck and swivel RP54 9.7.7

  • Power swivel secured RP54 9.7.7

  • Hoisting line inspected daily RP54 9.6.1

13. STAIRS, LADDERS, HANDRAILS & GUARDRAILS

  • Adequate stairs provided off rig RP54 9.3.10 1910.24(b)<br>

  • Minimum of 2 stairways to drill floor RP54 9.3.10 1910.36(b)(1)<br>

  • Stairs secured with a pin/keep or nut/bolt/keeper RP54 9.3.8

  • No obstructions RP54 9.3.11

  • Adequate handrails provided on stairs RP54 9.3.8 1910.24(h)<br>

  • Stair treads of uniform size RP54 9.3.9 1910.24(d)<br>

  • Non-skid type stair treads 1910.24(f)

Drilling Audit
Anonymous

Drilling Audit

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