Title Page
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EPP DAILY LAYERED AUDIT REV. 003
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Conducted on
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Prepared by
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Location
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Personnel
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1.0 Are the first offs current at the press?
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1.1. Are the process settings running to master? (If no master, is a validation being complete?)
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1.2. Are the SPC's being done and recorded by technicians? Verify on SPC form #4886
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1.3. Is the hand apply present and identified with an ID#? 1.3.1 Is the measurement in spec and being recorded on form #4886? 1.3.2 Does it measure within +/- 0.50mm in tolerance?
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1.4. Is the process master log being filled out properly when changes are made? Form #4800
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2.0. Is the PSCP on the Ipad correct? 2.0.1 Review the operator pre-start checklist. Is it being complete?
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2.1. Are the work instructions being followed and have they been read? Including any Modifications and Quality Alerts? (Review documents on the computer and ensure it has been signed electronically.
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2.2. Is the indicator functioning properly? 2.2.1 Review +/- setting: (when indicator is not set in zero block, it should at least read -5mm) 2.2.2 Is it the correct length: (push indicator all the way up with hand, it should read at least +5mm) 2.2.3 Review calibration date on back is within due date.
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2.3. Are the beams/ racks being loaded correctly?
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2.4. Is the workcell clean? -no gloves -food -non-conforming parts -personal belongings -everything has its place -operator is wearing an ID tag
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2.5a) Ask the operator to check a part. 1) Is it being done correctly? 2) Is there a calibration sticker on the check fixture? 3) Verify it is not overdue. Ensure the measurement points are not broken or damaged.
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2.5b) Is the part checked by the operator acceptable? Verify good quality part if running: 1) D2LC Front cracking on ends is not present 2) H-point distortion/ sweep concerns is not present 3) Corolla Front is not missing fasteners and an āSā is placed on low density scrap parts 4) RU 40% with no cracking present on corner radius 5) RU 60% wire not sitting low after mouldings 6) Supercharged Front with operator checking thickness on check fixture.
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2.6. Does the operator have signed off training records? (Including all Modifications and Quality Alerts on the computer
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2.7. Is the yield and utilization board up to date? Are the quality and safety triangles up to date and accurate?
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3.0. Is the quality discrepancy log being filled out on the computer? Form #4744
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3.1. Audit the gluing stations. 3.1.1 Are the operators using hand applies? 3.1.2 And checking first/ last parts packed on check fixture
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3.2. Is the scrap for the D2LC beauty covers, CD539 wires RU wires being entered? Form #4799
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3.3. Is the ergo matting in place?
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3.4 If the oven is being used for collapsed parts or dimensional issues, is the oven procedure SWI #09-1-4392 being followed? 3.4.1 Is operator at press recording non conforming dimensions? 3.4.2 Is the oven operator recording conforming dimensions?
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3.5 Review the TPM board. Have the tasks been complete by operator, mould change and process? If there is no check mark by the task, ask why.
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3.6 Review Service Order on Production Floor: Are the straps secure and in place? 3.6.1 Is there a heat treat stamp present and clear on both sides of the skid?