1.0 Are the first offs current at the press?
1.1. Are the process settings running to master? (If no master, is a validation being complete?)
1.2. Are the SPC's being done and recorded by technicians? Verify on SPC form #4886
1.3. Is the hand apply present and identified with an ID#? 1.3.1 Is the measurement in spec and being recorded on form #4886? 1.3.2 Does it measure within +/- 0.50mm in tolerance?
1.4. Is the process master log being filled out properly when changes are made? Form #4800
2.0. Is the PSCP on the Ipad correct? 2.0.1 Review the operator pre-start checklist. Is it being complete?
2.1. Are the work instructions being followed and have they been read? Including any Modifications and Quality Alerts? (Review documents on the computer and ensure it has been signed electronically.
2.2. Is the indicator functioning properly? 2.2.1 Review +/- setting: (when indicator is not set in zero block, it should at least read -5mm) 2.2.2 Is it the correct length: (push indicator all the way up with hand, it should read at least +5mm) 2.2.3 Review calibration date on back is within due date.
2.3. Are the beams/ racks being loaded correctly?
2.4. Is the workcell clean? -no gloves -food -non-conforming parts -personal belongings -everything has its place -operator is wearing an ID tag
2.5a) Ask the operator to check a part. 1) Is it being done correctly? 2) Is there a calibration sticker on the check fixture? 3) Verify it is not overdue. Ensure the measurement points are not broken or damaged.
2.5b) Is the part checked by the operator acceptable? Verify good quality part if running: 1) D2LC Front cracking on ends is not present 2) H-point distortion/ sweep concerns is not present 3) Corolla Front is not missing fasteners and an “S” is placed on low density scrap parts 4) RU 40% with no cracking present on corner radius 5) RU 60% wire not sitting low after mouldings 6) Supercharged Front with operator checking thickness on check fixture.
2.6. Does the operator have signed off training records? (Including all Modifications and Quality Alerts on the computer
2.7. Is the yield and utilization board up to date? Are the quality and safety triangles up to date and accurate?
3.0. Is the quality discrepancy log being filled out on the computer? Form #4744
3.1. Audit the gluing stations. 3.1.1 Are the operators using hand applies? 3.1.2 And checking first/ last parts packed on check fixture
3.2. Is the scrap for the D2LC beauty covers, CD539 wires RU wires being entered? Form #4799
3.3. Is the ergo matting in place?
3.4 If the oven is being used for collapsed parts or dimensional issues, is the oven procedure SWI #09-1-4392 being followed? 3.4.1 Is operator at press recording non conforming dimensions? 3.4.2 Is the oven operator recording conforming dimensions?
3.5 Review the TPM board. Have the tasks been complete by operator, mould change and process? If there is no check mark by the task, ask why.
3.6 Review Service Order on Production Floor: Are the straps secure and in place? 3.6.1 Is there a heat treat stamp present and clear on both sides of the skid?