Equipment Maintenance Audit

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Tire Changer

• Check to add Tire Changer

Tire Changer

• Bead Breaker pivot is in good condition, showing no excessive wear.

  Yes

  No

  N/A

• Bead Breaker pivot bolts are lubricated with chassis lube.

  Yes

  No

  N/A

• Bead Breaker handle shows no bending or improper repairs and is snug.

  Yes

  No

  N/A

• Air inlet hose is free of cuts, bulges, and leaks.

  Yes

  No

  N/A

• Non-stationary hoses have a pinch clamp.

  Yes

  No

  N/A

• Air line oiler oil level has been checked.

  Yes

  No

  N/A

• Air line dryer has been emptied.

  Yes

  No

  N/A

• Dial pressure gauge located on top of the machine is operational.

  Yes

  No

  N/A

• Air inflation gauge is operational.

  Yes

  No

  N/A

• Inflator has a 3 second pulse when inflating.

  Yes

  No

  N/A

• Table top blaster lines are properly connected.

  Yes

  No

  N/A

• Pop-off valve is in operating condition.

  Yes

  No

  N/A

• Tire changer frame is free of cracks.

  Yes

  No

  N/A

• Table top is snug and free of wobble.

  Yes

  No

  N/A

• Table top is clean and lightly lubricated on the slide areas.

  Yes

  No

  N/A

• Table clamps are in operating condition.

  Yes

  No

  N/A

• Foot pedals are in operating condition.

  Yes

  No

  N/A

• Foot pedal guard is tight and in the correct position.

  Yes

  No

  N/A

• Tire changers are anchored to the floor.

  Yes

  No

  N/A

• Floor around tire changer is clean.

  Yes

  No

  N/A

• Safety inflation line is 24" out and parallel to the machine.

  Yes

  No

  N/A

• Trash can is hung on back of the tool holder/valve stem box for immediate disposal of trash.

  Yes

  No

  N/A

• Valve stem boxes are labeled and stocked.

  Yes

  No

  N/A

• Tools are clean and operational.

  Yes

  No

  N/A

• Robo-arm clamp is at the base of the Robo-arm.

  Yes

  No

  N/A

• Robo-arm shaft stays in the "up" position when raised to the max height.

  Yes

  No

  N/A

• Robo-arm fits are greased on the two pivot ion joints.

  Yes

  No

  N/A

• Transmission lube should be visible on tip of dipstick.

  Yes

  No

  N/A

• Duckhead is tight and free of cracks.

  Yes

  No

  N/A

• Duckhead is slide is lightly greased.

  Yes

  No

  N/A

• Oil injection reservoir fluid is at an acceptable level.

  Yes

  No

  N/A

• Scheduled Maintenance

• Automatic oiler is filled weekly, as necessary.

  Yes

  No

  N/A

• Oil injector reservoir is filled monthly, as necessary.

  Yes

  No

  N/A

• Transmission has been lubricated monthly, as required.

  Yes

  No

  N/A

• Air gauge calibration check has been done monthly.

  Yes

  No

  N/A

• Comments

Compressor

• Check to add Compressor

Compressor

• Three or four POP-off valves are present and operational. (Depends on store) SchraderAir compressors have 4.

  Yes

  No

  N/A

• Dial pressure gauge is operational.

  Yes

  No

  N/A

• Compressor is set at 150-175 PSI.

  Yes

  No

  N/A

• Wire is snug and hard wired.

  Yes

  No

  N/A

• Hoses are free of kinks, tears, leaks, abrasions, cracks, and excessive wear.

  Yes

  No

  N/A

• Bottom drain is operational and tank is properly drained.

  Yes

  No

  N/A

• Moisture shall be drained daily.

  Yes

  No

  N/A

• Drive belt and guard are in good condition and are free of tears and cracks.

  Yes

  No

  N/A

• Lubrication is at adequate level.

  Yes

  No

  N/A

• Compressors are marked with chalk to identify when last oil and filter change took place.

  Yes

  No

  N/A

• Area around compressor is free from debris.

  Yes

  No

  N/A

• Scheduled Maintenance

• Pressure relieve valves (functional check) weekly.

  Yes

  No

  N/A

• Air lines have been drained weekly.

  Yes

  No

  N/A

• Tank water build-up has be drained weekly.

  Yes

  No

  N/A

• Oil filter has been changed within 6 months.

  Yes

  No

  N/A

• Drive belt has been inspected within 6 months.

  Yes

  No

  N/A

• Air filter has been changed within 6 months.

  Yes

  No

  N/A

• Tank has been inspected within 12 months.

  Yes

  No

  N/A

• Comments

Balancer

• Check to add Balancer

Balancer

• External cords, terminals, and outlets are free of excessive wear.

  Yes

  No

  N/A

• Outlets are properly installed.

  Yes

  No

  N/A

• Air inlet is connected and hoses are free so excessive wear and leaks.

  Yes

  No

  N/A

• Air dryer is empty.

  Yes

  No

  N/A

• Roller is free of cracks and debris.

  Yes

  No

  N/A

• Table top is in good condition.

  Yes

  No

  N/A

• There are no leaks inside the assembly.

  Yes

  No

  N/A

• Balancer shaft, cones, and wing nuts are oil-free.

  Yes

  No

  N/A

• Cones and balance shaft are free of excessive wear.

  Yes

  No

  N/A

• Cones pass reference gauge test.

  Yes

  No

  N/A

• Balance shaft passes reference gauge test.

  Yes

  No

  N/A

• Calibration is performed monthly.

  Yes

  No

  N/A

• Comments

Lift

• Check to add Lift

Lift

• Safety release rod is straight.

  Yes

  No

  N/A

• Cotter pin is present and in good condition.

  Yes

  No

  N/A

• Cylinder cord and hose are free of cracks.

  Yes

  No

  N/A

• Tank reservoir is free of cracks.

  Yes

  No

  N/A

• Reservoir cap is in good condition.

  Yes

  No

  N/A

• External cords are intact and in good condition.

  Yes

  No

  N/A

• Fuel level is acceptable.

  Yes

  No

  N/A

• Cylinder and hoses have no leaks.

  Yes

  No

  N/A

• Scheduled Maintenance

• Hydraulic fluid has been changed every 12 months.

  Yes

  No

  N/A

• Comments

Torque Wrench

• Check to add Torque Wrench

Torque Wrench

• Check torque wrench calibration daily.

  Yes

  No

  N/A

• Max allowable tolerance is within +\- 7 lbs when wrench is set to 100lbs.

  Yes

  No

  N/A

• Adjustment dial remains stationary during the test.

  Yes

  No

  N/A

• Scheduled Maintenance

• Precision instrument has been checked for calibration every 2 months.

  Yes

  No

  N/A

• Comments

Floor Jack

• Check to add Floor Jack

Floor Jack

• All bolts on the lifting jacks are tight.

  Yes

  No

  N/A

• Air is purged from the jack.

  Yes

  No

  N/A

• Pumps are free of leaks and damage.

  Yes

  No

  N/A

• Jack handle has foam on it and is properly taped.

  Yes

  No

  N/A

• Rubberized grip or tennis ball is present.

  Yes

  No

  N/A

• Hydraulic jack oil is at proper level.

  Yes

  No

  N/A

• All moving parts are lubricated.

  Yes

  No

  N/A

• Floor jack is free of rust and corrosion.

  Yes

  No

  N/A

• Comments

Repair Buffer

• Check to add Repair Buffer

Repair Buffer

• Hose muffler is properly attached.

  Yes

  No

  N/A

• Spring on safety catch is operating correctly.

  Yes

  No

  N/A

• Non-stationary hoses must have a pinch clamp.

  Yes

  No

  N/A

• Comments

Dunk Tank

• Check to add Dunk Tank

Dunk Tank

• Dunk tank has the assigned narrow cylinder nut.

  Yes

  No

  N/A

• Dunk tank has a jamb nut on top of the dunk plate.

  Yes

  No

  N/A

• Non-stationary hoses have a pinch clamp

  Yes

  No

  N/A

• Comments

Impact Wrench

• Check to add Impact Wrench

Impact Wrench

• Impact wrench has proper lubrication.

  Yes

  No

  N/A

• Non-stationary hoses have a pinch clamp.

  Yes

  No

  N/A

• Scheduled Maintenance

• Impact wrench has been oiled daily.

  Yes

  No

  N/A

• Impact wrench has been greased weekly.

  Yes

  No

  N/A

• Comments

Electrical

• Check to add GFCI Outlet

GFCI Outlet

• Dunk tank area is equipped with GFCI outlet and passes ground fault test.

  Yes

  No

  N/A

• Bathroom area is equipped with GFCI outlet and passes ground fault test.

  Yes

  No

  N/A

• Janitor closet area is equipped with GFCI outlet and passes ground fault test.

  Yes

  No

  N/A

• Hose bib area is equipped with GFCI outlet and passes ground fault test.

  Yes

  No

  N/A

• Check to add Extension Cord

Extension Cord

• Extension cord is in good condition.

  Yes

  No

  N/A

• Extension cord is UL rated.

  Yes

  No

  N/A

• Extension cord is 3 pronged.

  Yes

  No

  N/A

• Extension cord is not a permanent solution.

  Yes

  No

  N/A

• Extension cord is not daisy chained.

  Yes

  No

  N/A

• Extension cord is not powering surge protectors.

  Yes

  No

  N/A

• Breaker Panel / telephone Boards

• Breaker panel has a cover and is clean.

  Yes

  No

  N/A

• Telephone boards no longer in service need to be de-energized and disposed.

  Yes

  No

  N/A