Erecting machine audit - mb/2 ms & Q 2400

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

1.0 - BLANK HOPPER. (Q2400) & ( mb/2 ms)

• 1.1 All components , present and tight

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 1.2-Hopper central, position, blank fit

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 1.3-stack retainers operation, position

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 1.4- Photoeye operation, position and condition of hopper

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

2.0 - VACUUM PULL DOWN

• 2.1 - Cups and hoses, condition, position, operation

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 2.2 -vacuum pull down arms, position, condition, timing, lube

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 2.3 - Vacuum release valve condition, timing, operation

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 2.4 VENTURI and filters condition, operation, cleanliness

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

3.0-BLANK PUSHER FEED

• 3.1-Ensure back dead centre is 0+/-4 on encoder position

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 3.2-- Pusher chain condition, tension and lubrication

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

4.0- HOTMELT

• 4.1Glue pattern , position, size<br><br><br>

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 4.2- Glue tank condition, charring, overflow, damage, operation

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 4.3 - Guns and hoses, tight, leaks, abrasion, position, guiding

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 4.4- Photoeye condition, position, sensitivity

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

5.0- FORMING

• 5.1-Blank position, guiding, movement, & rebound stops

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.2-Mandrel Rack & Pinion condition, Lube, grease points fitted

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.3- chamber, central, wear, operational, all parts present and tight

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.4-Roll over Rack and pinion operation, condition & lubrication

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.5 -Laminator Rack and pinion operation, condition and lubrication

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.6- Mould press condition, operation, speed, mounts , timing

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.7-claw condition, operation, speed, mounts, timing

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 5.8- Expulsors condition, operation, lube, guides, bearings

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

6.0 DRIVE SYSTEMS

• 6.1- Drive system ( chain or belt) condition , operation, lube, overload safety switch

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

7.0- STACKER

• 7.1- Belt condition, tension, tracking and lubrication

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 7.2 - Elevator cylinder operation, condition, air leaks, lubrication & latches

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 7.3- Stack eject cylinder operation, condition, airleaks and Lube

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 7.4- Electrical cAbinet, controls and PE operation , condition and cleanliness

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

8.0 -ELECTRICAL

• 8.1 - Elect cabinet, tidy, clean, locked, main switch lock fitted

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 8.2 - Contactors, operation, condition

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 8.3-Push buttons, operation, condition, labelled

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 8.4- Wiring, condition, tidy, fastened, tagged

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 8.5- P.L.C battery condition

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 8.6 glue pattern controller operation, condition

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 8.7 - Hot melt time clock, setting, operation

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

9.0 Pneumatics

• 9.1. - Cylinders, valves and tubes condition, operation, air leaks

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 9.2 - Air supply unit condition, operation, gauges and auto drains

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 9.3- Pressure settings all regulators ( record values)

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

10 - SAFETY

• 10.1 -Emergency stops condition, operation and labelled

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.2- Guard safety switches operation, condition

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.3- Top FORMING chamber guard condition, operation, correct lift kit

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.4-All fixed guards in place , secure

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.5 - All warnings and labels in place, readable

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.6-Lightening, adequate, turned on

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.7- Clean And safe work area around m/c . PPE available and cond

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 10.8- Only trained operators operating machine

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

11- GENERAL

• 11.1- machine cleanliness condition, over, under, deck, glue overspray

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.2- Machine feet and jacking screws condition, present and tight

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.3- Mounts and fastening present , tight bolts

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.4- Timing of VAC cups, Mandrel and Pneumatics( rectify if necessary)

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.5-Wind DIAL counters equal actual measurements

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.6- Set up sheet and change over procedures available, correct

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.7- Manual and holder , fitted, condition

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.8- MEX I.D tag fitted on all components

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

• 11.9- Product reject rate square, parallel, damage free, all glue bonded

  0- failed

  0.5-worn ( out of tolerance)

  0.9-slight wear

  N/a

  1-ok

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