Information
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Audit Title
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Document No.
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
1.0 - BLANK HOPPER
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1.1 All components , present and tight
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1.2-Hopper central, position, blank fit
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1.3-stack retainers operation, position
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1.4- Photoeye operation, position and condition of hopper
2.0 - VACUUM PULL DOWN
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2.1 - Cups and hoses, condition, position, operation
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2.2 -vacuum pull down arms, position, condition, timing, lube
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2.3 - Vacuum release valve condition, timing, operation
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2.4 Vacuum pump and filters condition, operation, cleanliness
3.0 - FLAP FOLDERS
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3.1 - Drive arms condition, tight , timing , in & out position
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3.2 - Rack and pinion Rod Ends condition, operation, lubrication
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3.3 - Splines and shafts condition, operation, lubrication
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3.4 -mount arms condition, in line
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3.5- Flap guides condition, tight, straight
4.0 - BLANK PUSHER FEED
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4.1 -Ensure back dead centre is 0+/-4 on encoder position
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4.2 - Pusher chain condition, tension and lubrication
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4.3- Pusher drive pin and traveller condition and lube
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4.4 -Pusher carriage condition, wear and lubrication
5.0 - HOTMELT
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5.1 - Glue pattern , position, size<br><br><br>
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5.2 - Glue tank condition, charring, overflow, damage, operation
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5.3 - Guns and hoses, tight, leaks, abrasion, position, guiding
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5.4 - Photoeye condition, position, sensitivity
6.0 -CORNERPOST AND LAMINATION
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6.1 - Column folders& cylinders operation, condition, leaks, timing
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6.2 - Column presses condition, set up, lube, 2nd hole shortened angles
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6.3 - Column presses cylinder operation, leaks, position, timing
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6.4- Laminators rack and pinion operation, condition, lube, position
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6.5- Laminator cylinders & air timer operation, condition, leaks, timing
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6.6- Fingers condition, position, operation, leaks, timing
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6.7 - Blue feed wheels operation , condition, glue build up
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6.8 - Bed and Leaf springs condition, position, glue buildup
7.0 - FORMING
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7.1 -Blank position, guiding, movement, & rebound stops
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7.2 -Mandrel Rack & Pinion condition, Lube, grease points fitted
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7.3 - chamber, central, wear, operational, all parts present and tight
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7.4 -Roll over Rack and pinion operation, condition & lubrication
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7.5-Mould presses condition, operation, speed, mounts and timing
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7.6 -Claws condition, operation, speed, mounts and timing
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7.7- Expulsors condition, operation, lube, guides, bearings
8.0 -DRIVE SYSTEMS
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8.1 - Drive Belt condition, tension, over load limit switch setting
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8.2 - Chains condition tension, lube, overload limit switch setting
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8.3 - Nylon cams wear, cam follower, Mount & Lubrication
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8.4 -Gear wheels condition, lubrication, grease point fitted
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8.5 - Hand oilers operation, leaks, oil level
9.0 - STACKER
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9.1 - Belt condition, tension, tracking and lubrication
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9.2 - Elevator cylinder operation, condition, air leaks, lubrication & latches
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9.3 - Stack eject cylinder operation, condition, airleaks and Lube
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9.4 - Electrical cAbinet, controls and PE operation , condition and cleanliness
10.0 -ELECTRICAL
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10.1 - Elect cabinet, tidy, clean, locked, main switch lock fitted
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10.2 - Contactors, operation, condition
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10.3 - Push buttons, operation, condition, labelled
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10.4 -Wiring, condition, tidy, fastened, tagged
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10.5 - motor & VSD operation , condition, settings, speed
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10.6 - P.L.C battery condition
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10.7 - Screen operator interface operation, condition, all pages working
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10.8 - Hot melt time clock, setting, operation
11.0 Pneumatics
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11.1 - Cylinders, valves and tubes condition, operation, air leaks
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11.2 - Air supply unit condition, operation, gauges and auto drains
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11.3 - Pressure switch operation check, low pressure and happy settings
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11.4 -Pressure settings all regulators ( record values)
12.0 - SAFETY
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12.1 -Emergency stops condition, operation and labelled
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12.2 - Guard safety switches operation, condition
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12.3 - Top FORMING chamber guard condition, operation, correct lift kit
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12.4- All fixed guards in place , secure
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12.5 - All warnings and labels in place, readable
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12.6- Lightening, adequate, turned on
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12.7 - Clean And safe work area around m/c . PPE available and cond
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12.8 - Only trained operators operating machine
13.0 - GENERAL
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13.1 - machine cleanliness condition, over, under, deck, glue overspray
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13.2 - Machine feet and jacking screws condition, present and tight
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13.3 - Mounts and fastening present , tight bolts
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13.4- Timing of VAC cups, Mandrel and Pneumatics( rectify if necessary)
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13.5- Wind adjusters operation , condition , chain tension, lubrication
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13.6- Wind DIAL counters equal actual measurements
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13.7- Set up sheet and change over procedures available, correct
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13.8 - Manual and holder , fitted, condition
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13.9- MEX I.D tag fitted on all components
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13.10 - Product reject rate square, parallel, damage free, all glue bonded
14.0 - Comments
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1.<br>2.<br>3.<br>4.<br>5.<br>6.<br>7.<br>8.<br>9.<br>10.
Sign Off
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On site representative
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Auditor's signature
