1.0 - BLANK HOPPER

  • 1.1 All components , present and tight

  • 1.2-Hopper central, position, blank fit

  • 1.3-stack retainers operation, position

  • 1.4- Photoeye operation, position and condition of hopper

2.0 - VACUUM PULL DOWN

  • 2.1 - Cups and hoses, condition, position, operation

  • 2.2 -vacuum pull down arms, position, condition, timing, lube

  • 2.3 - Vacuum release valve condition, timing, operation

  • 2.4 Vacuum pump and filters condition, operation, cleanliness

3.0 - FLAP FOLDERS

  • 3.1 - Drive arms condition, tight , timing , in & out position

  • 3.2 - Rack and pinion Rod Ends condition, operation, lubrication

  • 3.3 - Splines and shafts condition, operation, lubrication

  • 3.4 -mount arms condition, in line

  • 3.5- Flap guides condition, tight, straight

4.0 - BLANK PUSHER FEED

  • 4.1 -Ensure back dead centre is 0+/-4 on encoder position

  • 4.2 - Pusher chain condition, tension and lubrication

  • 4.3- Pusher drive pin and traveller condition and lube

  • 4.4 -Pusher carriage condition, wear and lubrication

5.0 - HOTMELT

  • 5.1 - Glue pattern , position, size


  • 5.2 - Glue tank condition, charring, overflow, damage, operation

  • 5.3 - Guns and hoses, tight, leaks, abrasion, position, guiding

  • 5.4 - Photoeye condition, position, sensitivity

6.0 -CORNERPOST AND LAMINATION

  • 6.1 - Column folders& cylinders operation, condition, leaks, timing

  • 6.2 - Column presses condition, set up, lube, 2nd hole shortened angles

  • 6.3 - Column presses cylinder operation, leaks, position, timing

  • 6.4- Laminators rack and pinion operation, condition, lube, position

  • 6.5- Laminator cylinders & air timer operation, condition, leaks, timing

  • 6.6- Fingers condition, position, operation, leaks, timing

  • 6.7 - Blue feed wheels operation , condition, glue build up

  • 6.8 - Bed and Leaf springs condition, position, glue buildup

7.0 - FORMING

  • 7.1 -Blank position, guiding, movement, & rebound stops

  • 7.2 -Mandrel Rack & Pinion condition, Lube, grease points fitted

  • 7.3 - chamber, central, wear, operational, all parts present and tight

  • 7.4 -Roll over Rack and pinion operation, condition & lubrication

  • 7.5-Mould presses condition, operation, speed, mounts and timing

  • 7.6 -Claws condition, operation, speed, mounts and timing

  • 7.7- Expulsors condition, operation, lube, guides, bearings

8.0 -DRIVE SYSTEMS

  • 8.1 - Drive Belt condition, tension, over load limit switch setting

  • 8.2 - Chains condition tension, lube, overload limit switch setting

  • 8.3 - Nylon cams wear, cam follower, Mount & Lubrication

  • 8.4 -Gear wheels condition, lubrication, grease point fitted

  • 8.5 - Hand oilers operation, leaks, oil level

9.0 - STACKER

  • 9.1 - Belt condition, tension, tracking and lubrication

  • 9.2 - Elevator cylinder operation, condition, air leaks, lubrication & latches

  • 9.3 - Stack eject cylinder operation, condition, airleaks and Lube

  • 9.4 - Electrical cAbinet, controls and PE operation , condition and cleanliness

10.0 -ELECTRICAL

  • 10.1 - Elect cabinet, tidy, clean, locked, main switch lock fitted

  • 10.2 - Contactors, operation, condition

  • 10.3 - Push buttons, operation, condition, labelled

  • 10.4 -Wiring, condition, tidy, fastened, tagged

  • 10.5 - motor & VSD operation , condition, settings, speed

  • 10.6 - P.L.C battery condition

  • 10.7 - Screen operator interface operation, condition, all pages working

  • 10.8 - Hot melt time clock, setting, operation

11.0 Pneumatics

  • 11.1 - Cylinders, valves and tubes condition, operation, air leaks

  • 11.2 - Air supply unit condition, operation, gauges and auto drains

  • 11.3 - Pressure switch operation check, low pressure and happy settings

  • 11.4 -Pressure settings all regulators ( record values)

12.0 - SAFETY

  • 12.1 -Emergency stops condition, operation and labelled

  • 12.2 - Guard safety switches operation, condition

  • 12.3 - Top FORMING chamber guard condition, operation, correct lift kit

  • 12.4- All fixed guards in place , secure

  • 12.5 - All warnings and labels in place, readable

  • 12.6- Lightening, adequate, turned on

  • 12.7 - Clean And safe work area around m/c . PPE available and cond

  • 12.8 - Only trained operators operating machine

13.0 - GENERAL

  • 13.1 - machine cleanliness condition, over, under, deck, glue overspray

  • 13.2 - Machine feet and jacking screws condition, present and tight

  • 13.3 - Mounts and fastening present , tight bolts

  • 13.4- Timing of VAC cups, Mandrel and Pneumatics( rectify if necessary)

  • 13.5- Wind adjusters operation , condition , chain tension, lubrication

  • 13.6- Wind DIAL counters equal actual measurements

  • 13.7- Set up sheet and change over procedures available, correct

  • 13.8 - Manual and holder , fitted, condition

  • 13.9- MEX I.D tag fitted on all components

  • 13.10 - Product reject rate square, parallel, damage free, all glue bonded

14.0 - Comments

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Sign Off

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  • Auditor's signature

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