Extrusion Quality Line Audit

• Line

  Select Line 1 Line 2 Line 4 Line 6 Line 7 Line 12 Line 13 Line 14 Line 15 Line 16 Line 17 Line 18 Line 19 Line 20 Line 21 Line 22 Line 23

  • Line 1
  • Line 2
  • Line 4
  • Line 6
  • Line 7
  • Line 12
  • Line 13
  • Line 14
  • Line 15
  • Line 16
  • Line 17
  • Line 18
  • Line 19
  • Line 20
  • Line 21
  • Line 22
  • Line 23

• Material:

• Product Size and SDR

• Product Type

  Select PE 80 PE 100 ABS PLX EVOH Vulcathene Protectaline Excel + Enviroline Geothermal

  • PE 80
  • PE 100
  • ABS
  • PLX EVOH
  • Vulcathene
  • Protectaline
  • Excel +
  • Enviroline
  • Geothermal

• Colour:

  Select New Blue Blue New Yellow Yellow Grey Black New Orange Orange

  • New Blue
  • Blue
  • New Yellow
  • Yellow
  • Grey
  • Black
  • New Orange
  • Orange

• Coil / Length Number Inspected:

• Auditor:

  Select Tim French Jana Bujalkova Richard Martin Sarah Elson Paul Alexander Darran Fowler Robert Kinzer

  • Tim French
  • Jana Bujalkova
  • Richard Martin
  • Sarah Elson
  • Paul Alexander
  • Darran Fowler
  • Robert Kinzer

• Conducted on:

  Date

• Shift:

  Select A B C D

  • A
  • B
  • C
  • D

• Team Leader:

  Select Colin North Russ Howe Terry Martin Mick Thorpe Steve Scarborough

  • Colin North
  • Russ Howe
  • Terry Martin
  • Mick Thorpe
  • Steve Scarborough

• Operator:

Extruder Checks

• Is the image on the scanner within the specified wall thickness tolerance?

  Yes

  No

Production Paperwork

• Is a Production Program available and been signed off and dated by Planning and Quality / Technical?

  Yes

  No

• Has the following production information been completed?

• Line Board Information

• Extrusion Conditions Sheet

• Conditioned Length Information

• Has production paperwork been completed correctly and to the correct frequency?

  Yes

  No

Coiler Set-up

• If required, has the Coiler been set to the correct caterpillar squeeze, torque and ID settings?

  Yes

  No

  N/A

• If required, has the Coiler Set Up Sheet been completed?

  Yes

  No

  N/A

• If required, has the metre marker been set to 1.000 - 1.010m?

  Yes

  No

  N/A

Wall Thickness (mm):

• Wall Thickness (Specification):

• Wall Thickness (Measured):

• Is the wall thickness in tolerance? <br>

  Yes

  No

Outside Diameter (mm):

• Outside Diameter (Specification):

• Outside Diameter (Measured):

• Is the Outside Diameter in tolerance?

  Yes

  No

Ovality (mm):

• Ovality (Specification):

• Ovality (Measured):

• Is the Ovality in tolerance? <br>

  Yes

  No

Flat Spot (mm): Diameters 180mm to 355mm inclusive

• Flat Spot (Specification):

• Flat Spot (Measured):

• Is the Flat Spot in tolerance? <br>

  Yes

  No

  N/A

Length (m):

• Length (Specification):

• Length (Measured):

• Is the Length in tolerance? <br>

  Yes

  No

Inspection Frequency

• Is the inspection frequency correct for all measured items (including flat spot measurements, coiled ovality and metre marking checks)?

  Yes

  No

Temperature at Saw (or Coiler):

• Temperature (Specification):

• Temperature (Measured):

• Is the Pipe temperature within the specified limits? <br>

  Yes

  No

Visual Inspection:

• Check for the following:

• Correct Operator Inspection frequency

• Scratches / Gouges / Tool Marks

• Contamination in Pipe bore

• Pipe Colour

• Foil Appearance

• Core Pipe Appearance (Protectaline Only)

• Surface Contamination

• Splits / Pin Holes

• Is the visual appearance of the pipe acceptable?

  Yes

  No

• Does the pipe have the correct markings as per the program and are these clearly legible?

  Yes

  No

• Is the correct colour hot foil (Medec) marking being used?

  Yes

  No

• Does the pipe have the correct shift code?

  Yes

  No

• Is the pipe correctly labelled with the length number using a permanent marker?

  Yes

  No

Packaging

• Have the pipe ends been sealed with end caps or bags (when applicable)?<br>

  Yes

  No

  N/A

• Has the correct packaging been used (e.g. woods, strapping and security banding)?

  Yes

  No

• Are the bundles (or coils) identified with the correct labels and tape?

  Yes

  No

Storage

• Has finished product been stored correctly (e.g. Coils on matting)?

  Yes

  No

Pipe Samples

• Have the correct number of Pipe samples been submitted to the QC Laboratory?

  Yes

  No

• Are these samples correctly labelled and the dimensions within specification?

  Yes

  No

Calibration

• Are Micrometers and Pi Tapes calibrated, with the owners name and coloured sticker clearly visible?

  Yes

  No

Reject Material

• Is reject product clearly identified (with reject tape / Material ID tape) and cut back to the correct length?

  Yes

  No

Audit Non-Conformities Identified

Non-Conformities Below

• Description of Non-Conformity

• Photograph of Non-conformity

  Media

• Action Taken

• Responsibility

  Select Colin North Russ Howe Terry Martin Mick Thorpe Steve Scarborough

  • Colin North
  • Russ Howe
  • Terry Martin
  • Mick Thorpe
  • Steve Scarborough

• Date Completed

  Date

Audit Review Signatures

Operator:

• Signature:

  Sign

• Date:

  Date

Team Leader:

• Signature:

  Sign

• Date:

  Date