Title Page
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Final inspection ... Inspection Sheet Must be used with the Work Order
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Body Only
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Conducted on
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Prepared by: Veasna Thach
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Manufactured for:
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Stock Number matches work order and body serial number
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Gate serial number
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Rear door serial number
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VIN Number (scan)
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Radio / Antenna
- Radio
- Antenna
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Pictures <br>
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Decals/ Inspected Waiting Decals<br>
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Add signature
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Sign completed inspection _________________________________________________________________________________________________
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Add media
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Body Only, On Chassis
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Cutaway, Dump box, Freight, Platform, Reefer
Cab
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Damages if none "Pass"<br>Check Wind shield, side windows, mirrors, and rear window, front bumper
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Window sheet matches serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio, for damages or missing.
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Ensure material removed off rear window
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Remove mounting material from cab
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Gate stickers in cab
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Platform Cab issues
Platform
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Damages if none "Pass"
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Serial tag installed on lower front passengers side (below headboard)
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Headboard installed as per work order (headboard window to line up with cab window)
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Sliding winches installed as per work order (operation of winches are not to interfere with wheels, mudflap brackets or mid turn lights (when required)
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Two screws in each floor board<br>properly recessed in board
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All welds neatly and properly done
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Platform headboard issues
Underbody
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Tie downs in place
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Wheel pans centered over wheels
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Gussets in place and welded
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Long sills welded to sill (welded front and rear areas of sill)
Side steps
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Visually check all step welds
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Physically check welds (stand on steps)
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Midturns
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Brackets welded in place
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Wires for mid turns pass over frame rails NOT UNDER)
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Angle of deflection
http://www.visualtrig.com -
Angle of deflection in degrees
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Platform Underbody issues
Rear
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Damages if none "Pass"
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All welds proper and neatly done
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks, latch into holes in bumper/sill
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Ramp latch hole cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono rail
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Check all welds at the end of the walkramp stop areas
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Carriage welds painted
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Walkramp support angle slider bolts recessed
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Bumper, Liftgate, Railgate
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Reinforcement brackets installed
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Welds properly done and located as per installation instructions
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Railgate operates properly ... fully cycle gate
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All gate wires tied up not wrapped around or hitting any moving parts
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Platform railgate issues
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Liftgate operates properly<br>Fully cycle gate
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Weld splatter removed
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All welds properly done and located as per manufacturers instructions
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires tight neatly tied up
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Grommets used in wire holes on frame rails
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Platform Liftgate issues
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Reinforcement brackets installed
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All welds completed as per engineering drawings
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Dock bumpers installed
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Tail lights not covers by mid steps on either side of bumper
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All weld splatter removed
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All bolts tight and properly installed
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If ICC bumper installed ... vertical end plates installed
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License plate fits properly on bracket
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Platform Bumper issues
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Platform bumper issues
Lights
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All clearance lights
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Brake lights
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Indicators
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Backup lights
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Check license plate (must be seen from all angles)
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Spot lights
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Light issues
General information
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Maximum width of a body is 102"
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Maximum height of brake light/turn signal is 72" (center of light) off the ground
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Pictures of unit required
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Sign when completed
Cab
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Damages if none "Pass" <br>Check wind shield, side windows, mirrors, front bumper,
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Window sheet matches serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio, remove mounting material from cab
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No daylight seen lower cab rear corners
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Gate stickers in cab
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Cutaway Cab issues
Front wall
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Damages if none "Pass"
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Nose cone
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Damages if none "Pass"
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All glue squares removed (nose cone clean)
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Mono bolts spaced and installed correctly
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking .... Sides of Body and Cab roof
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Front wall issues
Body sides
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Damages if none "Pass"
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Ford E Series need to cut the rub rails over the rear tires (Arch)
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Side door
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Damages if none "Pass"
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Door seals on all sides
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Bar hardware<br>check upper and lower cams in keepers
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Hold back installed
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Door hinge bolts installed and tight
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Protection plate installed
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Rubber door stopper
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Eavestrough
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Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
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Body side issues
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Body side issues
Rear
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Damages if none "Pass"
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All welds proper and neatly done
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks, latch into holes in bumper/sill
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Ramp latch hole cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono rail
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Carriage welds painted
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Walkramp support angle slider bolts recessed
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Roll up door, Barn door
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Require door number
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Damages if none "Pass"
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Door panels not delaminated
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Side seals installed
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Rear door installed as per work order
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Door seals top header area and bottom sill
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Door latches easily in sill
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Green inspection sticker applied
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Bumper, Liftgate, Railgate
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Reinforcement brackets installed
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Welds properly done and located as per installation instructions
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Railgate operates properly ... fully cycle gate
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All gate wires tied up not wrapped around or hitting any moving parts
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License plate fits properly on bracket
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Railgate issues
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Liftgate operates properly<br>Fully cycle gate
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Weld splatter removed
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All welds properly done and located as per manufacturers instructions
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires tight neatly tied up
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Grommets used in wire holes on frame rails
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License plate fits properly on bracket
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Reinforcement brackets installed
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Dock bumpers installedu
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Tail lights not covers by mid steps on either side of bumper
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All weld splatter removed
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All bolts tight and properly installed
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License plate fits properly on bracket
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If ICC bumper installed ... vertical end plates installed
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Bumper issues
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Rear body issues
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Damages if none "Pass"
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Door open/closes smoothly
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Door(s) sealed on all sides
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Braces on each door, properly installed
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If plunger style bar hardware (4" grab handles installed on both doors .. center area)
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Protection plates installed (hold backs and rubber door bumpers installed)
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Barn door issues
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Barn door issues
Interior
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Damages if none "Pass"
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2 screws installed in each floor board
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No cracks/gaps in floor seam areas
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Cargo track installed (as per work order)
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All screws installed in plywood recessed
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Scuffliner not wavy against side wall
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Scuffliner installed, no gaps between floor and side wall (maximum gap 1/4")
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All door track fasteners installed (mono bolts/screws .... check track for looseness
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Check clearance light wires (interior header area)
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Cutaway Interior issues
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Cutaway Interior issues
Underbody
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Tie downs in place
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No more than 2 1/2” of thread past bolt
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Wheel pans centered over wheels
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Gussets in place and welded
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Long sills welded to sill (welded front and rear areas of sill)
Side steps
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Visually check all step welds
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Physically check all welds (stand on side step)
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Cutaway Underbody issues
Lights
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All clearance lights
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Brake lights
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Indicators
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Backup lights
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Check license plate (must be seen from all angles)
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Spot lights
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Light issues
General information
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Maximum width of a body is 102"
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Maximum height of brake light/turn signal is 72" (center of light) off the ground
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Pictures of unit
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Pictures of unit taken Window sheet Front RS side CS side Rear Rear with gate down door open Interior Underbody (looking up all four corners)
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Sign when completed
Cab
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Damages if none "Pass"
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Window sheet matches serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Dump box Cab issues
Dump
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Multi vans serial tag installed on passenger side front lower corner box area
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Lift box fully ... (no binding, not hitting piston)
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Tail light wires not binding (check rear plug with dump fully up)
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Box sides open/close easily
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All paint missed areas in fold down sides, inside corners (touched up)
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All grease points (greased)
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Box safety arm installed
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Mudflap brackets installed on angle (flip down sides not hitting angle when in lower position)
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Fuel filler hose installed on an angle <br>(Flip down sides not hitting angle when in down position)
Electrical
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All clearance light wires tied up (all lights working)
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Brake lights
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Indicators
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Backup lights
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Spot lights
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Check license plate (must be seen from all angles)
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Trailer plug tested and working properly
Rear
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Trailer hitch plate bolted/welded in place
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Trailer hitch as per work order
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Pintle hitch installed as per work order
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Safety chain hooks in place
Tarp
Dump box safety decals
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Tarp windup winch attached and working properly ... required with dump boxes
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All safety decals as per instruction manuals (2 packages)
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Safety decal on rear gate handle area
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Dump box issues
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Sign when completed
Cab
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Damages if none "Pass"
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Window sheet matches serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Exhaust stack not hitting body (tight and straight)
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Gate stickers in cab
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Reefer Cab issues
Front wall
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Rub rail bolts tight
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub top edge
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Check catwalk (level, attached to front wall) all bolts tight<br>NOTE... IF CAB OVER STYLE CHASSIS (CATWALK TO BE INSTALLED ON CAB)
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Reefer Front wall issues
Body sides
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Side door
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Door seals on all sides
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Hold back installed
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Door hinge bolts installed and tight
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Protection plate and rubber stopped installed
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Eavestrough
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Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
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Reefer Body side issues
Rear
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Gussets installed
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All welds proper and neatly done
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License plate can be seen from all angles
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License plate fits properly on bracket
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks, latch into holes in bumper/sill
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Ramp latch hole cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono rail
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Carriage welds painted
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Walkramp support angle slider bolts recessed
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Bumper, Liftgate, Railgate
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Reinforcement brackets need to be installed
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Mono bolts in rear frame on 4” centres
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Railgate operates properly ... fully cycle gate
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Welds properly done and located as per installation instructions
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Stainless steel flat bar installed on roof rails to rear corner posts (6000 Lb gates or as per work order)
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All gate wires tied up not wrapped around or hitting any moving parts
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Liftgate operates properly
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Weld splatter removed
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All welds properly done and located as per manufacturers instructions
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On 102” wide bodies weld dock plate ends
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires tight neatly tied up
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Grommets used in wire holes on frame rails
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Make sure ...<br>Plate is welded between gate mounting brackets and long sill
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Reefer Gate issues
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License plate properly installed on bracket
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Reinforcement brackets installed
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7 welds installed on dock plate (2 - 3" welds evenly spaced per side, … 1 - 3" weld in the centre) Minumum
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Welds as per engineering drawing
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Dock bumpers installed
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Tail lights not covers by mid steps on either side of bumper
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Check welds at ends of dock plate (When required)
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All weld splatter removed
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All bolts tight and properly installed
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If ICC bumper installed ... vertical end plates installed
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License plate properly installed on bracket
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Reefer Bumper issues
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Rear Issues
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Roll up door, Barn door
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Require roll up door serial number
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Damages if none "Pass"
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No insulation on rear panels
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Door panels not delaminated
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Side seals installed
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Rear door installed as per work order
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Door seals top header area and bottom sill
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Door latches easily in sill
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Inspection sticker applied to door interior
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Reefer Roll up door issues
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Damages if none "Pass"
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No insulation on rear panels
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Door open/closes smoothly
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Door(s) sealed on all sides
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Braces on each door, properly installed
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If plunger style bar hardware (4" grab handles installed on both doors .. center area)
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Protection plates installed when applicable (hold backs and rubber door bumpers installed)
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Reefer Barn door issues
Interior
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Damages if none "Pass"
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Ceiling trim sealed (neatly done)
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Dome lights installed straight (in line with each other)
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Cargo track installed (as per work order)
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Reefer hole fully trimmed and sealed
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Door pocket installed (not interfering with rollup door)
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Curtain installed as per work order
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Scuffliner sealed top edge
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Scuffliner not wavy against side wall
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All door track fasteners installed (mono bolts/screws .... check track for looseness
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Floor welds properly done (no holes, high areas ground)
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Check interior clearance light wires (header area)
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Reefer Interior issues
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Reefer Interior issues
Underbody
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Insulated as per work order
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Check for voids, loose kemlite; Aluminum end plates... check by tapping on areas (check centre areas between lose sills)
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Tie downs (as per work order #)
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Check J bolts/U bolts (Not crooked, threads fully through bolts, Welds fully done on J bolts)
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If items in the way (air tanks, exhaust system; add J bolts to area) call engineering to verify.
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Tie downs torqued to 60 Lb Ft.
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Chassis clips welded
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Minimum clearance between tire and cross members (5")
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Wheel pans centered over wheels
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Gussets in place and welded
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Long sills welded to sill (welded front and rear areas of sill)
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Midturns
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Brackets welded in place
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Wires for mid turns pass over frame rails NOT UNDER)
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Mud flaps installed on brackets properly welded in place
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Mud flaps installed on bracket (with nuts and bolts)
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Mudflaps fully cover tires
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Reefer Under body issues
Side steps
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Check all welds
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Visually check all welds
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Physically check welds (stand on steps)
Lights
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All clearance lights
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Brake lights
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Indicators
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Backup lights
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Check license plate (must be seen from all angles)
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Spot lights
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Light issues
General information
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Maximum length of body is 41’ from bumper to bumper
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Maximum width of a body is 102"
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Maximum height of a body and chassis together is 13'6"
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Maximum overhang from the middle of the rear wheel (center of tandem wheel area) to rear bumper is 14'
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Maximum height of brake light/turn signal is 72" (center of light) off the ground
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Pictures of unit required
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Sign when completed
Cab
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Damages if none "Pass"
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Window sheet matches serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Exhaust stack not hitting body (tight and straight)
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Check chassis lights for backup alarm in cab (need to reinstall alarm on chassis if found in cab)
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Straps loose in cab (state amount, need picture)
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Gate stickers in Cab
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Freight Cab issues
Front wall
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Damages if none "Pass"
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Nose cone
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Damages if none "Pass"
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All glue squares removed (nose cone clean)
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Mono bolts spaced and installed correctly
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Rub rail bolts tight
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub top edge
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Freight Front wall issues
Body sides
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Damages if none "Pass"
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Freight Body side issues
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Side door
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Damages if none "Pass"
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Door seals on all sides
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Hold back installed as per work order
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Door hinge bolts installed and tight
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Protection plate installed
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Rubber bumper installed
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Eavestrough
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Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
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Freight Body side issues
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Single Sided curtain slider, Double Sided curtain sider
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Lower angles installed
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Pelment the installed on roof rails (mono bolted to front and rear corner posts)
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Curtain stop bolts installed on curtain/roof rail front end
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Tarps installed as per work order
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Curtain stop bolts installed on curtain/roof rail front end
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Rear corner post (lower pipe locking plate) (pipe holder at top to hold curtain pipe in place
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Center braces installed (centred between front and rear corner posts
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Curtain Sider issues
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Lower angle installed
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Pelment installed on roof rail (mono bolted to front and rear corner posts)
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Plywood properly installed (all screws recessed)
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Tarp installed as per work order
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Rear corner post (lower pipe locking plate) (pipe holder at top to hold curtain pipe in place
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Center brace installed (centred between front and rear corner posts
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Freight Body side issues
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Side wall issues
Rear
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Damages if none "Pass"
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All welds proper and neatly done
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Rear Camera
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Working with safety line seen when reversing
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks, latch into holes in bumper/sill
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Ramp latch hole cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono rail
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Carriage welds painted
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Walkramp support angle slider bolts recessed
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Walk ramp issues
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Bumper, Liftgate, Railgate
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Reinforcement brackets need installed
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Mono bolts required on 4” centres (rear frame)
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Welds properly done and located as per installation instructions
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Railgate operates properly ... fully cycle gate
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Stainless steel flat bar installed on roof rails to rear corner posts (6000 Lb gates or as per work order)
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All gate wires tied up not wrapped around or hitting any moving parts
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License plate fits properly on bracket with light centred over plate (Holes line up on license plate)
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Angle of deflection
http://www.visualtrig.com -
Freight Rail gate issues
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Liftgate operates properly
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Take picture of inspection tag (location CS Dock area)
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Weld splatter removed
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All welds properly done and located as per manufacturers instructions
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On 102 wide bodies need to weld dock plate to rear frame ends
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires tight neatly tied up
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Grommets used in wire holes on frame rails
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Check license plate (must be seen from all angles)
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License plate fits properly on bracket
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Does the work order call for cart stops to be installed on the gate (if so are they installed)
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Angle of deflection
http://www.visualtrig.com -
Freight Liftgate issues
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Reinforcement brackets installed
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Seven welds installed under dock extension (2 - 3" welds evenly spaced, 1 3" weld in the centre)
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Welds as per engineering
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Dock bumpers installed
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Tail lights not covers by mid steps on either side of bumper
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All weld splatter removed
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All bolts tight and properly installed
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License plate fits properly n bracket
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If ICC bumper installed ... vertical end plates installed
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Angle of deflection
http://www.visualtrig.com -
Freight Bumper issues
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Roll up door, Barn door
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Required door serial number
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Damages if none "Pass"
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Door panels not delaminated
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Side seals installed
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Rear door installed as per work order
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Door seals top header area and bottom sill
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Door latches easily in sill
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Damages if none "Pass"
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Door open/closes smoothly
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Door(s) sealed on all sides
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Braces on each door, properly installed
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If plunger style bar hardware (4" grab handles installed on both doors .. center area)
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Protection plates installed
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Hold backs and door bumpers installed
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Freight Barn door issues
Dolly Legs
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Installed as per dolly legs instructions
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No brackets welded onto legs
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Crank handle installed
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Handle holder installed
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Freight Roll up door issues
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Rear issues
Interior
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Damages if none "Pass"
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2 screws installed in each floor board
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No cracks/gaps in floor seam areas
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Cargo track installed (as per work order)
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All screws installed in plywood recessed
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Scuffliner not wavy against side wall
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Scuffliner installed, no gaps between floor and side wall (maximum gap 1/4")
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All door track fasteners installed (mono bolts/screws .... check track for looseness
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Check clearance light interior wires on header area
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Rear camera wires in header (sticking to header) wires not loose
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Freight Interior issues
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Freight Interior issues
Underbody
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Check angle of deflection for each Bumper/gate/dolly legs ( internet "Trigcal" Trigonometry Calculator - Carbide Depot) add number
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Tie downs in place,
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As per Work order (Check amount stated #)
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Tie downs torqued to 50 Lb Ft.
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Chassis clips welded
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Minimum clearance between tire and cross members (5")
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Wheel pans centered over wheels
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Gussets in place and welded
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Long sills welded to sill (welded front and rear areas of sill)
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Midturns
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Brackets welded in place
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Wires for mid turns pass over frame rails NOT UNDER)
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Mud flaps installed on brackets properly welded in place
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Mud flaps installed on bracket (with nuts and bolts)
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Mud flaps fully cover tires
Side Steps
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Visually check each weld
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Physically check welds (stand on each step)
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Tool Box installed
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Keys for tool box (placed in cab on key ring)
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Mounting bolts installed on plate
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All plastic removed off all sides of box
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Is the fuel line hooked up and attached to the tank (Isuzu especially)
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Freight Underbody issues
Lights
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All clearance lights
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Brake lights
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Indicators
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Backup lights
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Dome lights installed and working
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Check license plate (must be seen from all angles)
-
Spot lights
-
Light issues
General information
-
Maximum width of a body is 102"
-
Maximum height of a body and chassis together is 13'6"
-
Maximum height of brake light/turn signal is 72" (center of light) off the ground
-
Sign when completed
-
Pictures of unit taken Window sheet Front RS side CS side Rear Rear with gate down door open Interior Underbody (looking up all four corners)
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Cutaway, Freight, Reefer
Front wall
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Rub rail bolts tight
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub top edge
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Check catwalk (level, attached to front wall) all bolts tight<br>NOTE... IF CAB OVER STYLE CHASSIS (CATWALK TO BE INSTALLED ON CAB)
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Reefer front wall issues
Body sides
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Side door
-
Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Door seals on all sides
-
Hold back installed
-
Door hinge bolts installed and tight
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Protection plate (When applicable) rubber bumper stopper installed
-
Eavestrough
-
Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
-
Reefer side door issues
Rear
-
Damages if none "Pass"
-
No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
-
All welds proper and neatly done
-
Walkramp
-
Walkramp installed as per work order
-
No weld splatter or undercoating on ramp
-
Walkramp slides easily
-
Ramp hooks, latch into holes in bumper/sill
-
Ramp latch hole cut neatly
-
Front and rear stops in place
-
Rear spring lock latches easily (not interfering with gate)
-
Reinforcement angles installed on either side of front and rear of mono rail
-
Carriage welds painted
-
Walkramp support angle slider bolts recessed
-
Roll up door, Barn door
-
Damages if none "Pass"
-
No insulation on rear panels
-
Door panels not delaminated
-
Side seals installed
-
Rear door installed as per work order
-
Door seals top header area and bottom sill
-
Door latches easily in sill
-
Reefer rollup door issues
-
Damages if none "Pass"
-
No insulation on rear panels
-
Door open/closes smoothly
-
Door(s) sealed on all sides
-
Braces on each door, properly installed
-
If plunger style bar hardware (4" grab handles installed on both doors .. center area)
-
Protection plates installed (when applicable), hold backs and rubber door bumpers installed
-
Reefer rear barn door issues
Interior
-
Damages if none "Pass"
-
Ceiling trim sealed (neatly done)
-
Dome lights installed straight (in line with each other)
-
Panels not wavy in wall or ceiling
-
Reefer hole fully trimmed and sealed
-
Cargo track installed (as per work order)
-
Door pocket installed (not interfering with rollup door)
-
Curtain installed as per work order
-
Scuffliner sealed top edge
-
Scuffliner not wavy against side wall
-
All door track fasteners installed (mono bolts/screws .... check track for looseness
-
Floor welds properly done (no holes, high areas ground)
-
Ship loose parts installed
-
Reefer interior issues
-
Reefer interior issues
Underbody
-
Insulated as per work order
-
Wheel pans centered over wheels
-
Gussets in place and welded
-
Long sills welded to sill (welded front and rear areas of sill)
-
Reefer underbody issues
Lights
-
All clearance lights
-
Brake lights
-
Indicators
-
Backup lights
-
Check license plate (must be seen from all angles)
-
Spot lights
General information
-
Maximum length of body is 45' from bumper to bumper
-
Maximum width of a body is 102"
-
Maximum height of a body and chassis together is 13'6"
-
Maximum overhang from the middle of the rear wheel (center of tandem wheel area) to rear bumper is 14'
-
Maximum height of brake light/turn signal is 72" (center of light) off the ground
-
Pictures of unit required... interior ship loose parts
-
Sign when completed
Front wall
-
Damages if none "Pass"
-
Rub rail bolts tight
-
Nose cone
-
Damages if none "Pass"
-
All glue squares removed (nose cone clean)
-
Mono bolts spaced and installed correctly
-
Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub top edge
-
Freight front wall issues
Body sides
-
Damages if none "Pass"
-
Rub rail bolts tight
-
Rub rail straight not wavy
-
Fasteners properly installed in front and rear corner posts
-
Freight side wall issues
-
Side door
-
Damages if none "Pass"
-
Door seals on all sides
-
Hold back installed
-
Door hinge bolts installed and tight
-
Protection plate and rubber stopped installed
-
Eavestrough
-
Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
-
Side door issues
-
Single Sided curtain slider, Double Sided curtain sider
-
Lower angles installed
-
Pelment the installed on roof rails (mono bolted to front and rear corner posts)
-
Curtain stop bolts installed on curtain/roof rail front end
-
Tarps installed as per work order
-
Rear corner post (lower pipe locking plate) (pipe holder at top to hold curtain pipe in place
-
Center braces installed (centred between front and rear corner posts
-
Freight side wall issues
-
Side Wall issues
-
Side Wall issues
-
Single sided curtain
-
Lower angle installed
-
Pelment the installed on roof rail (mono bolted to front and rear corner posts)
-
Plywood properly installed (all screws recessed)
-
Curtain stop bolts installed on curtain/roof rail front end
-
Tarp installed as per work order
-
Rear corner post (lower pipe locking plate) (pipe holder at top to hold curtain pipe in place
-
Center brace installed (centred between front and rear corner posts
-
Curtain Sider issues
Rear
-
Damages if none "Pass"
-
All welds proper and neatly done
-
Walkramp
-
Walkramp installed as per work order
-
No weld splatter or undercoating on ramp
-
Walkramp slides easily
-
Ramp hooks, latch into holes in bumper/sill
-
Ramp latch hole cut neatly
-
Front and rear stops in place
-
Rear spring lock latches easily (not interfering with gate)
-
Reinforcement angles installed on either side of front and rear of mono rail
-
Carriage welds painted
-
Walkramp support angle slider bolts recessed
-
Roll up door, Barn door
-
Damages if none "Pass"
-
Door panels not delaminated
-
Side seals installed
-
Rear door installed as per work order
-
Door seals top header area and bottom sill
-
Door latches easily in sill
-
Rear rollup door issues
-
Damages if none "Pass"
-
Door open/closes smoothly
-
Door(s) sealed on all sides
-
Braces on each door, properly installed
-
If plunger style bar hardware when applicable (4" grab handles installed on both doors .. center area)
-
Protection plates installed (hold backs and rubber door bumpers installed)
-
Barn door issues
-
Rear body Issues
Interior
-
Damages if none "Pass"
-
2 screws installed in each floor board
-
No cracks/gaps in floor seam areas
-
Cargo track installed (as per work order)
-
All screws installed in plywood recessed
-
Scuffliner sealed top edge
-
Scuffliner not wavy against side wall
-
Scuffliner installed, no gaps between floor and side wall (maximum gap 1/4")
-
All door track fasteners installed (mono bolts/screws .... check track for looseness
-
Check interior clearance light wires (header area)
-
Ship loose parts installed
-
Interior issues
-
Interior issues
Underbody
-
Wheel pans centered over wheels
-
Gussets in place and welded
-
Long sills welded to sill (welded front and rear areas of sill)
-
Underbody issues
Lights
-
All clearance lights
-
Brake lights
-
Indicators
-
Backup lights
-
Spot lights
General information
-
Maximum width of a body is 102"
-
Maximum height of a body and chassis together is 13'6"
-
Maximum height of brake light/turn signal is 72" (center of light) off the ground
-
Pictures of unit required
-
Sign when completed
Front wall
-
Damages if none "Pass"
-
Nose cone
-
Damages if none "Pass"
-
All glue squares removed (nose cone clean)
-
Mono bolts spaced and installed correctly
-
Rub rail bolts tight
-
Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub top edge
-
Cutaway front wall issues
Body sides
-
Damages if none "Pass"
-
Rub rail bolts tight
-
Rub rail straight not wavy
-
Fasteners properly installed in front and rear corner posts
-
Side door
-
Damages if none "Pass"
-
Door seals on all sides
-
Hold back installed
-
Door hinge bolts installed and tight
-
Protection plate (when applicable) rubber stopped installed
-
Eavestrough
-
Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
-
Body only side wall issues
-
Body only side wall issues
Rear
-
Damages if none "Pass"
-
All welds proper and neatly done
-
Walkramp
-
Walkramp installed as per work order
-
No weld splatter or undercoating on ramp
-
Walkramp slides easily
-
Ramp hooks, latch into holes in bumper/sill
-
Ramp latch hole cut neatly
-
Front and rear stops in place
-
Rear spring lock latches easily (not interfering with gate)
-
Reinforcement angles installed on either side of front and rear of mono rail
-
Carriage welds painted
-
Walkramp support angle slider bolts recessed
-
Roll up door, Barn door
-
Damages if none "Pass"
-
Door panels not delaminated
-
Side seals installed
-
Rear door installed as per work order
-
Door seals top header area and bottom sill
-
Door latches easily in sill
-
Inspection sticker applied to interior of door
-
Body only rear issues
-
Damages if none "Pass"
-
Door open/closes smoothly
-
Door(s) sealed on all sides
-
Braces on each door, properly installed
-
If plunger style bar hardware (4" grab handles installed on both doors .. center area)
-
Protection plates installed when applicable (hold backs and rubber door bumpers installed)
-
Body only rear issues
Interior
-
Damages if none "Pass"
-
2 screws installed in each floor board
-
No cracks/gaps in floor seam areas
-
Cargo track installed (as per work order)
-
All screws installed in plywood recessed
-
Scuffliner sealed top edge
-
Scuffliner not wavy against side wall
-
Scuffliner installed, no gaps between floor and side wall (maximum gap 1/4")
-
All door track fasteners installed (mono bolts/screws .... check track for looseness
-
Check clearance light interior wes on header area.
-
Ship loose parts installed
-
Body only interior issues
-
Body only interior issues
Underbody
-
Tie downs in place
-
Wheel pans centered over wheels
-
Gussets in place and welded
-
Long sills welded to sill (welded front and rear areas of sill)
-
Body only underbody issues
Lights
-
All clearance lights
-
Brake lights
-
Indicators
-
Backup lights
-
Spot lights
General information
-
Maximum width of a body is 102"
-
Maximum height of brake light/turn signal is 72" (center of light) off the ground
-
Pictures of unit required ... ship loose parts
-
Sign when completed
-
Pictures of unit required
