Title Page
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Final Inspection
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Conducted on
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Prepared by Steve C
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Manufactured for:
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Window sheet matches work order and body serial number
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Addendum(s)
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Gate serial number
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Rear door serial number
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Radio
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Antenna
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Decals
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Completed by: _____________________________________________________________________
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Cutaway, Dump box, Freight, Platform, Reefer
Cab
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Damages if none "Pass"
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Window sheet matches body serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Other
Dump
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Multivans serial tag installed on passenger side front lower box area
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Lift box fully ...(no binding, not hitting piston)
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Tail light wires not binding (check rear plug with dump fully up)
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Box sides open and close easily
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All paint missed areas in fold down sides inside corners (touched up)
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All grease points (greased)
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Box safety arm installed
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Mudflap brackets installed on angle (flip down sides not hitting angle when in lower position)
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Fuel filler hose installed on angle <br>(Flip down side not hitting angle when in down position)
Electrical
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All clearance light wires tied up (all lights working)
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Brake light
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Indicators
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Backup lights
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Spot lights
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Trailer plug tested and working properly
Rear
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Trailer hitch plate bolted/welded in place
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Trailer hitch as per work order
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Pintle hitch installed as per work order
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Safety chain hooks in place
Tarp
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Tarp windup winch attached and working properly ... required with all dump boxes
Dump box safety decals
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All safety decals as per instruction manuals (2 packages)
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Safety decal on rear gate handle area
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Other
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Sign when completed
Cab
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Damages if none "Pass"
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Window sheet matches body serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Exhaust stack not hitting body (tight and straight)
Front wall
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Rub rail bolts tight
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub rail top edge
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Check cat walk (level, attached to front wall) all bolts tight<br>NOTE... IF CAB OVER STYLE CHASSIS (CATWALK TO BE INSTALLED ON CAB)
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Other
Body sides
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Side door
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Door seals on all sides
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Hold back installed
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Door hinge bolts installed and tight
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Protection plate and rubber stopped installed
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Eavestrough
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Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
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Other
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Other
Rear
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Damages if none "Pass"
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No insulation protruding from (rivets, seam areas, mono bolts, or overspray on panels)
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Gussets installed
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All welds proper and neatly done
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks latch into holes bumper/sill
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Ramp latch holes cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono bolt rail
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Ramp carriage welds painted
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Walkramp support angle slider bolts recessed
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Bumper, Lifgate, Railgate
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights not covered by mid steps on either side of bumper
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All weld splatter removed
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All bolts tight and properly installed
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If ICC bumper installed ... vertical end plates installed
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Other
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Liftgate operates properly
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Weld splatter removed from trunnion
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All welds properly done and located as per manufacturers instructions
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires tight neatly tied up
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Grommets used in wire holes on frame rails
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Other
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Damages if none "Pass"
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Reinforcement brackets installed
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Welds properly done and located as per instruction manual
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Railgate operates properly ... fully cycle gate
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Stainless steel flat bar installed on roof rails to rear corner posts (6000 Lb gates or as per work order)
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All gate wires tied up not wrapped around or hitting any moving parts
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Roll up door, Barn door
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Damages if none "Pass"
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No insulation on rear door panels
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Door opens/closes smoothly
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Door(s) sealed on all sides
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Braces on each door, properly installed
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If plunger style bar hardware (4" grab handles installed on both doors .. centre area)
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Protection plates installed (hold backs and rubber door bumpers installed)
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Other
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Damages if none "Pass"
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No insulation on rear door panels
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Door panels not delaminated
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Side seals installed
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Rear door installed as per work order
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Door seals top header area and bottom sill
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Door latches easily in sill
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Other
Interior
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Damages if none "Pass"
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Dome lights installed straight (in line with each other)
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Panels not wavy in walls or ceiling
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Ceiling trim sealed (neatly done)
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Reefer hole fully trimmed and sealed
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Cargo track installed (as per work order)
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Door pocket installed (not interfering with rollup door
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Curtain installed as per work order <br>Maximum height off floor is 1/2"
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Scuff liner sealed top edge sealed
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Scuffliner not wavy against side wall
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All door track fasteners installed (mono bolts/screws .. check by pulling and prying on track)
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Side door trimmed off and sealed
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Floor welds properly done (no holes, high areas ground down)
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Other
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Other
Underbody
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Insulated as per work order
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Tie downs in place
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Tie downs torqued to 60 Lb Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans centred over wheels
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Gussets in place and welded
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Long sills welded to sill (weld front and rear areas of sill)
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Midturns
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Brackets welded in place
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Wires for mid turns pass over frame rails NOT UNDER)
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Mudflat brackets properly welded in place
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Mud flaps installed on bracket (with nuts and bolts)
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Mud flaps fully cover tires
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Other
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Other
Lights
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All clearance lights<br>
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Brake lights
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Indicators
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Backup lights
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Spot lights
General information
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Maximum length of a body is 45' from bumper to bumper
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Maximum width of a body is 102"
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Maximum height of a body and chassis together is 13'6"
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Maximum overhang from the middle of the rear wheel (centre of tandem wheel area) to rear of bumper... 14'
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Maximum height of brake/turn signal is 72" (centre of light) off the ground
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Pictures of unit required Front/DS Rear/PS with doors closed/gate closed Interior/gate open
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Sign when complete
Cab
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Damages if none "Pass"
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Window sheet matches body serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Cab lower aluminum plate attached to lower bulkhead (caulked and screws installed)
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Remove tape off T nuts in cab
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Ensure foam tape is installed between cab and body (excess cut off)
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Top of cab roof ... tape glue and material removed before caulking
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Caulking neatly done on cab sides and roof areas
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Other
Front wall
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Nose cone
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Damages if none "Pass"
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All glue squares removed (nose cone clean)
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Mono bolts spaced and installed correctly
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Damages if none "Pass"
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Rub rail bolts tight
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub rail top edges
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Other
Body sides
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Damages if none "Pass"
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Camtainers properly installed
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Side door
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Damages if none "Pass"
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Door seals on all sides
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Hold back installed
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Door hinge bolts installed and tight
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Protection plate and rubber stopped installed
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Eavestrough
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Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
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Other
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Other
Underbody
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Tie downs in place
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Tie downs torqued to 60 Lb Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans centred over wheels
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Gussets in place and welded
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Long sills welded to sill (weld front and rear areas of sill)
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Midturns
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Brackets welded in place
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Wires for mid turns pass over frame rails NOT UNDER)
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Mudflat brackets properly welded in place
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Mud flaps installed on bracket (with nuts and bolts)
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Mud flaps fully cover tires
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Other
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Other
Rear
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Damages if none "Pass"
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Gussets installed
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All welds proper and neatly done
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks latch into holes bumper/sill
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Ramp latch holes cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono bolt rail
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Ramp carriage welds painted
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Walkramp support angle slider bolts recessed
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Bumper, Lifgate, Railgate
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Reinforcement brackets installed
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Dock bumpers installed
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All weld splatter removed
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Tail lights not covered by mid steps on either side of bumper
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All bolts tight and properly installed
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If ICC bumper installed ... vertical end plates installed
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Other
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Liftgate operates properly
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Weld splatter removed from trunnion
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All welds properly done and located as per manufacturers instructions
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires not loose neatly tied up
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Grommets used in wire holes on frame rails
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Other
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Damages if none "Pass"
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Reinforcement brackets installed
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Welds properly done and located as per instruction manual
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Railgate operates properly ... fully cycle gate
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Stainless steel flat bar installed on roof rails to rear corner posts (6000 Lb gates or as per work order)
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All gate wires tied up not wrapped around or hitting any moving parts
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Other
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Roll up door, Barn door
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Damages if none "Pass"
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Door panels not delaminated
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Side seals installed
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Rear door installed as per work order
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Door seals top header area and bottom sill
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Door latches easily in sill
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Other
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Damages if none "Pass"
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Door opens/closes smoothly
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Door(s) seal on all sides
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Braces on each door, properly installed
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If plunger style bar hardware (4" grab handles installed on both doors .. centre area)
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Protection plates installed (hold backs and rubber door bumpers installed)
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Other
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Other
Interior
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Damages if none "Pass"
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2 screws installed in each floor board
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All screws fully installed in plywood
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Cargo track installed (as per work order)
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Scuff liner installed no gaps between floor and side wall (maximum gap 3/8")
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Scuffliner not wavy against side wall
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All door track fasteners installed (mono bolts/screws .. check by pulling and prying on track)
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No cracks / gaps in floor seam areas<br>
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Other
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Other
Lights
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All clearance lights<br>
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Brake lights
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Indicators
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Backup lights
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Spot lights
General information
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Maximum length of a body is 45' from bumper to bumper
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Maximum width of a body is 102"
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Maximum height of a body and chassis together is 13'6"
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Maximum overhang from the middle of the rear wheel (centre of tandem wheel area) to rear of bumper... 14'
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Maximum height of brake/turn signal is 72" (centre of light) off the ground
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Pictures of unit required Front/DS Rear/PS with doors closed/gate closed Interior/gate open
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Sign when complete
Cab
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Damages if none "Pass"
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Window sheet matches body serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Exhaust stack not hitting body (tight and straight)
Front wall
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Nose cone
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Damages if none "Pass"
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All glue squares removed (nose cone clean)
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Mono bolts spaced and installed correctly
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Damages if none "Pass"
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Rub rail bolts tight
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Caulking ... Radius lower edge<br>Caulking ... Corner post edges<br>Caulking ... Rub rail top edges
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Other
Body sides
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Damages if none "Pass"
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Rub rail bolts tight
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Rub rail straight not wavy
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Fasteners properly installed in front and rear corner posts
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Single sided curtainsider, double sided curtainsider
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Lower angles installed
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Pelment installed on roof rail (mono bolted front and rear corner posts)
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Plywood properly installed (no screws missing) all screws fully recessed
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Curtain stop bolts installed on roof rail ends
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Tarp installed as per work order
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Rear corner post (lower pipe locking plate)(curtain holder at top)
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Front corner post (ratchet welded at bottom) ( pipe hole at top to hold curtain rod)
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Centre brace installed centred between front and rear corner posts
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Other
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Lower angles installed
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Pelment installed on roof rail (mono bolted front and rear corner posts)
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Centre braces installed centred between front and rear corner posts
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Rear corner post (lower pipe locking plate)(curtain holder at top)
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Front corner post (ratchet welded at bottom) ( pipe hole at top to hold curtain rod)
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Rear corner post (lower pipe locking plate)(curtain holder at top)
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Tarp installed as per work order
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Curtain stop bolts installed on roof rail ends
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Side door
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Damages if none "Pass"
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Door seals on all sides
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Hold back installed
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Door hinge bolts installed and tight
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Protection plate and rubber stopped installed
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Eavestrough
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Reinforcement bolts installed by door frame (all corners ... 8 bolts total)
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Other
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Other
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Other
Underbody
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Tie downs in place
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Tie downs torqued to 60 Lb Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans centred over wheels
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Gussets in place and welded
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Long sills welded to sill (weld front and rear areas of sill)
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Midturns
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Brackets welded in place
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Wires for mid turns pass over frame rails NOT UNDER)
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Mudflat brackets properly welded in place
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Mud flaps installed on bracket (with nuts and bolts)
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Mud flaps fully cover tires
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Other
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Other
Rear
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Gussets installed
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Damages if none "Pass"
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All welds proper and neatly done
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Walkramp
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Walkramp installed as per work order
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No weld splatter or undercoating on ramp
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Walkramp slides easily
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Ramp hooks latch into holes bumper/sill
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Ramp latch holes cut neatly
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Front and rear stops in place
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Rear spring lock latches easily (not interfering with gate)
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Reinforcement angles installed on either side of front and rear of mono bolt rail
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Ramp carriage welds painted
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Walkramp support angle slider bolts recessed
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Bumper, Lifgate, Railgate
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights not covered by mid steps on either side of bumper
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All weld splatter removed
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All bolts tight and properly installed
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If ICC bumper installed ... vertical end plates installed
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Other
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Liftgate operates properly
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Weld splatter removed from trunnion
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All welds properly done and located as per manufacturers instructions
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All bolts in gate fully installed and tight
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Gate braces are angles NOT flat bar
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Hydraulic fluid filled to proper levels as per installation instructions
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Gate wires not loose neatly tied up
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Grommets used in wire holes on frame rails
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Other
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Damages if none "Pass"
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Reinforcement brackets installed
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Welds properly done and located as per instruction manual
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Railgate operates properly ... fully cycle gate
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Stainless steel flat bar installed on roof rails to rear corner posts (6000 Lb gates or as per work order)
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All gate wires tied up not wrapped around or hitting any moving parts
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Roll up door, Barn door
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Damages if none "Pass"
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Door panels not delaminated
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Side seals installed
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Rear door installed as per work order
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Door seals top header area and bottom sill
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Door latches easily in sill
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Other
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Damages if none "Pass"
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Door opens/closes smoothly
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Door(s) seal on all sides
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Braces on each door, properly installed
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Protection plates installed (hold backs and rubber door bumpers installed)
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Other
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Other
Interior
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Damages if none "Pass"
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2 screws installed in each floor board
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If plunger style bar hardware (4" grab handles installed on both doors .. centre area)
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All screws fully installed in plywood
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Cargo track installed (as per work order)
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Scuff liner installed no gaps between floor and side wall (maximum gap 3/8")
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Scuffliner not wavy against side wall
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All door track fasteners installed (mono bolts/screws .. check by pulling and prying on track)
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No cracks / gaps in floor seam areas<br>
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Other
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Other
Lights
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All clearance lights<br>
-
Brake lights
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Indicators
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Backup lights
-
Spot lights
General information
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Maximum length of a body is 45' from bumper to bumper
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Maximum width of a body is 102"
-
Maximum height of a body and chassis together is 13'6"
-
Maximum overhang from the middle of the rear wheel (centre of tandem wheel area) to rear of bumper... 14'
-
Maximum height of brake/turn signal is 72" (centre of light) off the ground
-
Pictures of unit required Front/DS Rear/PS with doors closed/gate closed Interior/gate open
-
Sign when complete
Cab
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Damages if none "Pass"
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Window sheet matches body serial tag and chassis Vin number
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Check interior (dash, headliner, seats, door panels, windows, radio
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Ensure material removed off rear window
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Exhaust stack not hitting body (tight and straight)
Platform
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Damages if none "Pass"
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Serial tag installed on lower front passenger side (below headboard)
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Headboard installed as per work order (headboard window to line up with cab window)
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Sliding winches installed as per work order (operation of winches are not to interfering with wheels or mudflat brackets)
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Other
Underbody
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Tie downs in place
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Tie downs torqued to 60 Lb Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans centred over wheels
-
Gussets in place and welded
-
Long sills welded to sill (weld front and rear areas of sill)
-
Midturns
-
Brackets welded in place
-
Wires for mid turns pass over frame rails NOT UNDER)
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Mudflat brackets properly welded in place
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Mud flaps installed on bracket (with nuts and bolts)
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Mud flaps fully cover tires
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Other
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Other
Rear
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Damages if none "Pass"
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All welds proper and neatly finished
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Bumper, Lifgate, Railgate
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights not covered by mid steps on either side of bumper
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All weld splatter removed
-
All bolts tight and properly installed
-
If ICC bumper installed ... vertical end plates installed
-
Other
-
Liftgate operates properly
-
Weld splatter removed from trunnion
-
All welds properly done and located as per manufacturers instructions
-
All bolts in gate fully installed and tight
-
Gate braces are angles NOT flat bar
-
Hydraulic fluid filled to proper levels as per installation instructions
-
Gate wires not loose neatly tied up
-
Grommets used in wire holes on frame rails
-
Other
-
Damages if none "Pass"
-
Reinforcement brackets installed
-
Welds properly done and located as per instruction manual
-
Railgate operates properly ... fully cycle gate
-
Stainless steel flat bar installed on roof rails to rear corner posts (6000 Lb gates or as per work order)
-
All gate wires tied up not wrapped around or hitting any moving parts
-
Other
Top of platform
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Damages if none "Pass"
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2 screws in each floor board
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All welded areas neatly and properly done
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Other
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Other
Lights
-
All clearance lights<br>
-
Brake lights
-
Indicators
-
Backup lights
-
Spot lights
-
Other
General information
-
Maximum length of a body is 45' from bumper to bumper
-
Maximum width of a body is 102"
-
Maximum height of a body and chassis together is 13'6"
-
Maximum overhang from the middle of the rear wheel (centre of tandem wheel area) to rear of bumper... 14'
-
Maximum height of brake/turn signal is 72" (centre of light) off the ground
-
Pictures of unit required Front/DS Rear/PS with doors closed/gate closed Interior/gate open
-
Sign when complete
-
Penske