Information
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Prepared by: Steve C.
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Manufactured For:
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Conducted on
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Window sheet matches work order and body serial tag
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Addendum(s)
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Gate Serial number
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Weldcoa understructure serial number
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Dump box serial number
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Rear door serial number
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Antenna
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Radio
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Need Decals
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Completed By (Please Print) ____________________________________________________________ Signature _______________________________________________________________________________ Date / Time _____________________________________________________________________________
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Freight, Cutaway, Reefer, Platform, Dump Box, CurtainSider
- Freight
- Cutaway
- Reefer
- Platform
- Curtainsider
- Dump Box
Cab
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Damages ... If none "pass"
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Window Sheet matches body serial number (serial tag)
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Check for damages / dirt marks ... <br>Headliner, seats, dash
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Ensure material removed off rear window
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Exhaust stack not hitting body (straight and tight)
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Other
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Reefer Type
Front wall
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Damages ... If none "Pass"
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Reefer hole covered
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Flip steps installed
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If cab over ... Catwalk is NOT installed on front wall
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Other
Body sides
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As per work order
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Damages if none "Pass"
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Connector plates installed between rub rails and front corner posts
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Side door
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Damages if none "Pass"<br><br><br>
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As per work order
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Door seals properly all sides
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Hold back installed
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Rubber bumper (door stopper) and protection plate
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Eaves trough
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Other
Underbody
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Tie downs tight and in place
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Torque tie down bolts to 60 Lb. Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans sitting properly over wheels
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Extra cross members in place as per work order
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Required gussets in place as per work order
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Long sills welded to sill
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Front corners sealed (D rubber and caulking)<br>Plates installed covering holes front areas
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Mid Turn lights
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Wires for mid turns pass over frame rails<br>(NOT UNDER)
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Mid turn brackets welded in plate
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Mud flap brackets properly welded
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Mudflaps installed on bracket (washer on Mudflaps side, bolt through steel bracket)
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Mudflaps fully cover rear tires
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Insulated as per work order
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Under coated fully
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Under body decals not covered with undercoating
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Other
Rear
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Bumper, Liftgate, Rail gate<br>
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights seen not covered by mid steps on either side
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Weld splatter removed on trunnion
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Bolts holding pump (grade 8) and tight
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Gate wires not wrapped around steering linkage or other moving parts
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Use channel or angle for gate braces (not flat bar)
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Hydrolic fluid container (filled to proper levels, as per instal tigon instructions)
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Railgate
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Reinforcement brackets installed
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Gate wires not wrapped around steering linkage or other moving parts
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Stainless steel bars installed on roof rails to rear corner posts (6000 lb gates or as per work order)
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Rear door installed as per work order
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Protection plates, hold backs and door bumpers installed
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Rollup Door, Barn Doors
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Damages if none "Pass"
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Rear door installed as per work order<br>
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Door raises up smoothly, stops part way, then pushed will rise the rest of the way
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Door locks properly in place
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Side seals installed, not torn
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Door seal against header
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Damages if none "Pass"
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Door open/ closes smoothly
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Door seals on all sides
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Braces on inside of each door installed
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If plunger style door bar hardware (then 4" grab handles installed)
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Hold backs installed on doors
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Other
Interior
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Damages if none "Pass"
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Kemlite installed, no bulked areas
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Trim on ceiling fully sealed
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Door pocket for rollup door
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Other
Lights
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Clearance lights
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Tail lights
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Backup lights
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Mid turns (when required)
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Dome lights
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Other
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Add signature
Front wall
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Damages ... If none "Pass"
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Caulking ... Radius lower edge<br>Caulking ... Corner posts edges<br>Caulking ... Rub rail top edge
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Connector plates installed between front rub and corner posts
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No insulation protruding from (rivets, sea am areas, mono bolts, or overspray on panels)
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Check catwalk (level, attached cab, front wall) all bolts tight
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Check if cab over ... Catwalk is NOT installed on front wall
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Other
Body sides
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As per work order
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Rub rail bolts tight
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Damages if none "Pass"
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Rub rail bolts tight
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Rub rail straight (not wavy)
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Fasteners properly installed in front and rear corner posts
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Tandem axle units (require mono bolts in front corner posts)
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Connector plates installed between rub rails and front corner posts
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Side door
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Damages if none "Pass"<br><br><br>
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Door seals properly all sides
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Hold back installed
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Rubber bumper (door stopper) and protection plate
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Eaves trough
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Reinforcement bolts by door frame (all corners 8 SS bolts total)
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No insulation protruding from (rivets, sea am areas, mono bolts, or overspray on panels)
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Other
Rear
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No insulation overspray, or protruding from seam areas)
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Bumper, Liftgate, Rail gate<br>
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights seen not covered by mid steps on either side
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Weld splatter removed on trunnion
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Installed steel angle on flame
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Bolts holding pump (grade 8) and tight
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Use channel or angle not flat bar for gate braces
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Hydrolic fluid container (filled to proper levels, as per instal tigon instructions)
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Gate wiring not wrapped around steering linkage or other moving parts
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Railgate
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Reinforcement brackets installed
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Stainless steel bars installed on roof rails to rear corner posts (6000 lb gates or as per work order)
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Rear door installed as per work order
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Protection plates installed
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Rollup Door, Barn Doors
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Damages if none "Pass"
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Rear door installed as per work order<br>
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Door raises up smoothly, stops part way, then pushed will rise the rest of the way
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Door locks properly in place
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Side seals installed, not torn (no gaps at bottom or top areas)
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Door seal against header
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Damages if none "Pass"
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Door open/ closes smoothly
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Door seals on all sides
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Braces on inside of each door installed
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If plunger style door bar hardware (then 4" grab handles installed)
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Hold backs installed on doors
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Grab handles installed on rear frame
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Other
Underbody
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Tie downs tight and in place
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Torque tie down bolts to 60 Lb. Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans sitting properly over wheels
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Extra cross members in place as per work order
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Required gussets in place as per work order
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Long sills welded to sill
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Front corners sealed (D rubber and caulking)<br>Plates installed covering holes front areas
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Mid Turn lights
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Wires for mid turns pass over frame rails<br>(NOT UNDER)
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Mid turn brackets welded in plate
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Mud flap brackets properly welded
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Mudflaps installed on bracket (washer on Mudflaps side, bolt through steel bracket)
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Mudflaps fully cover rear tires
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Insulated as per work order
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Under coated fully
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Under body decals not covered with undercoating
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Other
Interior
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Damages if none "Pass"
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No bulked areas on Kemlite
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Ceiling trim sealed (neatly done)
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Dome lights installed straight (in line with each other)
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Door pocket installed (when required) rear sealed off
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Reefer hole trimmed off (when required)
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Welds on floor
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Trim installed around side door
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Other
Lights
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All clearance lights working (same style as per work order)
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Running lights working as per work order
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Mid turns working (when required)
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Backup lights
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Indicators working also (not flashing fast)
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Dome lights
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Other
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Other
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Other
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Sign when completed
Underbody
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Tie downs tight and in place
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Torque tie down bolts to 60 Lb. Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans sitting properly over wheels
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Extra cross members in place as per work order
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Required gussets in place as per work order
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Long sills welded to sill
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Front corners sealed (D rubber and caulking)<br>Plates installed covering holes front areas
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Mid Turn lights
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Wires for mid turns pass over frame rails<br>(NOT UNDER)
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Mid turn brackets welded in plate
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Mud flap brackets properly welded
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Mudflaps installed on bracket (washer on Mudflaps side, bolt through steel bracket)
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Mudflaps fully cover rear tires
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Insulated as per work order
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Under coated fully
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Under body decals not covered with undercoating
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Other
Cab
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Damages ... If none "pass"
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Window Sheet matches body serial number (serial tag)
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Check for damages / dirt marks ... <br>Headliner, seats, dash
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Ensure material removed off rear window
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Exhaust stack not hitting body (straight and tight)
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Other
Front wall
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Damages ... If none "Pass"
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Caulking ... Radius lower edge<br>Caulking ... Corner posts edges<br>Caulking ... Rub rail top edge
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Connector plates installed between front rub and corner posts
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Other
Body sides
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Nose cone
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Damages if none "Pass"
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All glue squares removed (nose cone clean)
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Mono bolts spaced and installed correctly
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Other
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Damages if none "Pass"
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Rub rail bolts tight
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Rub rail straight (not wavy)
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Fasteners properly installed in front and rear corner posts
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Tandem axle units (require mono bolts in front corner posts)
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Connector plates installed between rub rails and front corner posts
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Camtainers properly installed
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Side door
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Damages if none "Pass"<br><br><br>
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As per work order
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Door seals properly all sides
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Hold back installed
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Rubber bumper (door stopper) and protection plate
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Eaves trough
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Reinforcement bolts by door frame (all corners 8 SS bolts total)
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Other
Underbody
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Tie downs tight and in place
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Torque tie down bolts to 60 Lb. Ft.
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Chassis clips welded (minimum 1" weld)
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Minimum clearance between tire and cross members (5")
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Wheel pans sitting properly over wheels
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Extra cross members in place as per work order
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Required gussets in place as per work order
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Long sills welded to sill
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Front corners sealed (D rubber and caulking)<br>Plates installed covering holes front areas
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Mid Turn lights
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Wires for mid turns pass over frame rails<br>(NOT UNDER)
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Mid turn brackets welded in plate
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Mud flap brackets properly welded
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Mudflaps installed on bracket (washer on Mudflaps side, bolt through steel bracket)
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Mudflaps fully cover rear tires
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Insulated as per work order
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Under coated fully
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Under body decals not covered with undercoating
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Other
Rear
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Bumper, Liftgate, Rail gate<br>
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights seen not covered by mid steps on either side
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Weld splatter removed on trunnion
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Bolts holding pump (grade 8) and tight
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Use angle not flat bar for braces on gate
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Hydrolic fluid container (filled to proper levels, as per instal tigon instructions)
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Gate wiring not wrapped around steering linkage or other moving parts
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Reinforcement brackets installed
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Stainless steel bars installed on roof rails to rear corner posts (6000 lb gates or as per work order)
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Gate wiring not wrapped around steering linkage or other moving parts
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Rear door installed as per work order<br>(Rollup door, lift door stops; then push door should open fully)<br>
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Other
Interior
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Damages if none "Pass"
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All screws in floor boards recessed (2 per board)
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No black marks on floor
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Gap between floor and sides walls<br>(Maximum 1/4")
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Threshold plate, Aluminum angle, Steel checker plate floor
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Threshold plate properly installed (carriage bolts in front 3 cross members) (screws properly recessed by sill area)
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Angle properly recessed in floor
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Screws properly recessed in aluminum angle
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All screw heads, seams welded, ground smooth
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No humps in floor
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Crash angle properly installed router<br> in floor
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Rain trough gap (3/8" - 5/8")
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Screws in plywood properly
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Reinforcement angles installed in front/side walls (2 screws through front, 2 screws through sides)
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Bolt installed in 1st roof bow driver side and passenger sides
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Slats properly installed (straight) as per work order
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Other
Lights
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Clearance and running lights properly working<br>Indicators working (not flashing too fast)<br>Back up lights working
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Tail lights
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Backup lights
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Midturn lights (when required)
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Dome lights
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Spot lights
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Strobe lights
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Three light systems (Hino units) require resistors installed <br>Also check (no idiot lights lit up on dash)
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Other
General Information
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Maximum length of a body and chassis 45'
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Maximum width of a body is 102"
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Maximum height of a body is 13' 6"
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Maximum over hang (centre of wheels to rear bumper) or (centre of tandum wheels to rear of bumper) ... 14'
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3 pictures required Front/DS side Rear/PS side Interior
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Sign when completed
Cab
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Damages if none "Pass"
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Check interior (dash, headliner, door panels, windows, radio)
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Ensure no material on rear window
Front wall
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Damages if none "Pass"
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Serial tag installed on driver side lower area above rub rail
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Bolts holding front wall (installed and tight)
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Other
Curtain sides
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Lower angle fully installed
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Pelment installed on roof rail (Mono bolted front and rear corner posts)
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Centre brace installed (Driverside and Passengerside)
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Front corner posts (ratchet welded at bottom) ( pipe hole at top to hold curtain rod)
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Rear corner post (lower pipe locking plate)(curtain rod holder at top)
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Tarp installed as per work order
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Curtain stop bolts installed on roof rail ends
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Other
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Single Sided Curtain Sider
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Damages if none "Pass"
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Aluminum side wall
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Rub rail bolts properly installed and tight
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Rub rails and roof rails not scratched
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Plywood properly installed (no screws missing)
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All rub rail edges sealed (caulked)
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Other
Rear
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Barn doors, Roll up door
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Damages if none "Pass"
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Rear door installed as per work order<br>
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Door raises up smoothly, stops part way, then pushed will rise the rest of the way
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Door locks properly in place
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Side seals installed
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Door seal against header
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Damages if none "Pass"
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Door open/ closes smoothly
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Door seals on all sides
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Braces on inside of each door installed
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If plunger style door bar hardware (then 4" grab handles installed)
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Protection plates installed, (hold backs, and rubber door bumpers installed)
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Other
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Bumper, Liftgate, Rail gate<br>
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Reinforcement brackets installed
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Dock bumpers installed
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Tail lights seen not covered by mid steps on either side
-
Other
-
Weld splatter removed on trunnion
-
Bolts holding pump (grade 8) and tight
-
Use angle not flat bar on gate braces
-
Hydrolic fluid container (filled to proper levels, as per instal tigon instructions)
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Gate wiring not wrapped around steering linkage or other moving parts
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Other
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Reinforcement brackets installed
-
Stainless steel bars installed on roof rails to rear corner posts (6000 lb gates or as per work order)
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Gate wiring not wrapped around steering linkage or other moving parts
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Rear door installed as per work order<br>(Rollup door, lift door stops; then push door should open fully)<br>
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Other
Underbody
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Tie downs tight and in place
-
Torque tie down bolts to 60 Lb. Ft.
-
Chassis clips welded (minimum 1" weld)
-
Minimum clearance between tire and cross members (5")
-
Wheel pans sitting properly over wheels
-
Extra cross members in place as per work order
-
Required gussets in place as per work order
-
Long sills welded to sill
-
Front corners sealed (D rubber and caulking)<br>Plates installed covering holes front areas
-
Mid Turn lights
-
Wires for mid turns pass over frame rails<br>(NOT UNDER)
-
Mid turn brackets welded in plate
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Mud flap brackets properly welded
-
Mudflaps installed on bracket (washer on Mudflaps side, mono bolt through steel bracket)
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Mudflaps fully cover rear tires
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Insulated as per work order
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Under coated fully
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Under body decals not covered with undercoating
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Other
Interior
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Cross braces on ceiling
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Floor (2 screws per floor board)
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Weldcoa understructure
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Bull rings installed
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Damages if none "Pass"
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Cargo track installed as per work order
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Bull rings installed as per work order
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Pipe pockets installed as per work order
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Other
Lights
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Clearance lights (as per work order) all working
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Tail lights (indicators)
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Brake lights
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Back up lights
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Spot lights
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Dome lights
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Other
General Information
-
Maximum length of a body and chassis 45'
-
Maximum width of a body is 102"
-
Maximum height of a body is 13' 6"
-
Maximum over hang (centre of wheels to rear bumper) or (centre of tandum wheels to rear of bumper) ... 14'
-
Sign when completed
Cab
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Damages if none "Pass"
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Check interior (dash, headliner, door panels, windows, radio)
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Ensure no material on rear window
Platform
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Damages of none "Pass"
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Serial tag installed on lower front driver side
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Headboard as per work order (headboard window in line with cab window)
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Sliding winch installed as per work order (wheels, Mud flap bracket) not interfering with winches)
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Winches installed (bolt stops in place on ends and wheel areas)
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Bumper, ICC, or gate installed as per work order
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Other
Underbody
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U bolts tight and properly in place
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Torque tie downs to 60 Lb. Ft.
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Fuel filler hose properly installed
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Chassis clips have min. 1" weld on each
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Other
General Information
-
Maximum length of a body and chassis 45'
-
Maximum width of a body is 102"
-
Maximum height of a body is 13' 6"
-
Maximum over hang (centre of wheels to rear bumper) or (centre of tandum wheels to rear of bumper) ... 14'
-
Sign when completed
Cab
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Damages of none "Pass"
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Check interior (dash, headliner, door panels, windows, radio)
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Check cab roof (no paint overspray or paper on roof)
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Ensure no material on rear window
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Other
Dump
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Multivans serial tag installed on passenger side lower front of box.
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Box lifts fully (no binding, not hitting piston)
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Box sides open and close easily
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All paint missed areas in fold down sides inside corners (touched up)
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All grease points (greased)
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Box safety installed (holds up box)
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Wires not stretched tight (properly routed)
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Mud flap brackets installed on angle (flip down sides not hitting brackets)
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Mud flaps fully covering wheels
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Fuel filler hose installed on angle (fully attached) <br>Flip down sides not hitting fuel filler)
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Other
Electrical
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All clearance lights / license plate light
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Brake lights
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Indicators ( Drivers and Passengers lights)
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Backup lights
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Trailer plug (tested working properly)
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Other
Trailer Plug
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Trailer hitch
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Trailer hooks
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Pintle hitch as per work order
Tarp
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Tarp (windup winch attached and working properly)
Dump box Safety decals
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All safety decals as per installation manual (2 packages)
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Safety decal on rear gate handle area
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Other
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Sign when completed
Cab
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Damages if none "Pass"
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Window sheet matches body serial number (serial tag)
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Check for damages / dirt marks ... <br>Headliner, seats, dash
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Cab lower aluminum plate attached to lower bulkhead (caulked and screws installed)
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Remove tape off bolts heads in cab area
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Reinstall seatbelt covers
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Ensure foam tape is installed between cab and body (excess cut off)
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Top cab roof ... Remove all tape and glue before sealing roof
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Caulk lower bulkhead frame corners
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Caulking neatly done on cab sides and roof area
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Other
Front wall
-
Damages ... If none "Pass"
-
Nose cone
-
Damages if none "Pass"
-
All glue squares removed (nose cone clean)
-
Mono bolts spaced and installed correctly
-
Other
-
Caulking ... Radius lower edge<br>Caulking ... Corner posts edges<br>Caulking ... Rub rail top edge
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Caulking on corner posts inside edge
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Plastic trim pieces installed on lower FRP
-
Centre Clearance lights (centred and level)
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Other
Underbody
-
Tie downs tight and in place
-
Tie downs torque to 60 Lb Ft.
-
Chassis clips welded (minimum 1" weld)
-
Minimum clearance between tire and cross members (5")
-
Wheel pans sitting properly over wheels
-
Extra cross members in place as per work order
-
Required gussets in place as per work order
-
Long sills welded to sill
-
Front corners sealed (D rubber and caulking)<br>Plates installed covering holes front areas
-
Mid Turn lights
-
Wires for mid turns pass over frame rails<br>(NOT UNDER)
-
Mid turn brackets welded in plate
-
Mud flap brackets properly welded
-
Mudflaps installed on bracket (with bolts and washers)
-
Mudflaps fully cover rear tires
-
Under coated fully
-
Under body decals not covered with undercoating
-
Other
Body sides
-
Damages if none "Pass"
-
Rub rail bolts tight
-
Rub rail straight (not wavy)
-
Fasteners properly installed in front and rear corner posts
-
Connector plates installed between rub rails and front corner posts
-
Camtainers properly installed
-
Side door
-
Damages if none "Pass"<br><br><br>
-
Door seals properly all sides
-
Hold back installed
-
Rubber bumper (door stopper) and protection plate
-
Eaves trough
-
Reinforcement bolts by door frame (all corners 8 SS bolts total)
-
Other
Rear
-
Bumper, Liftgate, Rail gate<br>
-
Reinforcement brackets installed
-
Dock bumpers installed
-
Tail lights seen not covered by mid steps on either side
-
Weld splatter removed on trunnion
-
All welds properly done and located as per installation manual
-
Bolts holding pump (grade 8) and tight
-
Use angle not flat bar for gate braces
-
Hydrolic fluid container (filled to proper levels, as per instal tigon instructions)
-
Reinforcement brackets installed
-
Welds properly done and located as per installation manual
-
Weld splatter removed off rails
-
Stainless steel bars installed on roof rails to rear corner posts (6000 lb gates or as per work order)
-
Gate wiring not wrapped around steering linkage or other moving parts
-
Gate wiring not wrapped around steering linkage or other moving parts
-
Other
Interior
-
Damages if none "Pass"
-
2 screws per floor board
-
Cargo control (as per work order)
-
All screws fully installed in plywood
-
Door track properly installed (screws / mono bolts properly installed
-
Bulkhead door (slides easily, handles installed, plunger lock installed)
-
Other
Lights
-
Clearance lights working, (as per work order)
-
Brake lights working
-
Indicators work properly
-
Backup lights / alarm
-
Other
-
Sign when completed