Information

  • Audit Title

  • Conducted on

  • Prepared by

  • Add signature

  • Location
  • Attended by:

  • Add signature

C&S Plant Audit

INTAKE HOPPER

  • Was ramp checked

  • Check ramp condition

  • Add media

  • Was grizzly bars checked

  • Check grizzly bars

  • Add media

  • Was bin liners checked

  • Check bin liners

  • Add media

  • Was feeder pan checked

  • Check feeder pan

  • Add media

  • Is there any loose bolts and nuts

  • Add media

  • Was the canopy checked

  • Check canopy

  • Add media

  • Is there any other risk in the above section?

  • Add media

  • Was housekeeping checked

  • Check for spillages

  • Add media

PRIMARY CRUSHER

  • Was housekeeping checked

  • Check for spillages

  • Add media

  • Was vibrating liners

  • Check vibrating liners

  • Add media

  • Was hanger bolts checked

  • Check hanger bolts

  • Add media

  • Was swing jaw side liners and bolts checked

  • Check side liners and bolts

  • Add media

  • Was swing jaw face liners and bolts checked

  • Check face liners and bolts

  • Add media

  • Was the Crusher gap checked - tick box if yes

  • Indicate the exact gap size

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

SECONDARY CRUSHER

  • Was housekeeping checked

  • Check for spillages

  • Add media

  • Was vibrating liners

  • Check vibrating liners

  • Add media

  • Was hanger bolts checked

  • Check hanger bolts

  • Add media

  • Was swing jaw side liners and bolts checked

  • Check side liners and bolts

  • Add media

  • Was swing jaw face liners and bolts checked

  • Check face liners and bolts

  • Add media

  • Was the Crusher gap checked

  • Indicate the exact gap size

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 21

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

TRIPPLE DECK SCREEN

  • Was the screen structure checked

  • Check screen for overall structure damage and secure footing

  • Add media

  • Was the screen decks checked

  • Check screen decks for missing, loose or damged panels

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 22

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 23

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 24

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 25

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

VIBRATING FEEDER SCREEN

  • Was the screen structure checked

  • Check screen for overall structure damage and secure footing

  • Add media

  • Was the screen decks checked

  • Check screen decks for missing, loose or damged panels

  • Add media

  • Was walkways and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 26

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 30

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Was the belt magnet checked

  • Is there any other risk on and around the belt magnet?

  • Add media

  • Is there any other risk in the above section?

  • Add media

6mm SCREEN

  • Was the screen structure checked

  • Check screen for overall structure damage and secure footing

  • Add media

  • Was the screen decks checked

  • Check screen decks for missing, loose or damged panels

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 31

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Was the belt magnet checked

  • Is there any other risk on and around the belt magnet?

  • Add media

  • Is there any other risk in the above section?

  • Add media

CV 32

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Was the belt magnet checked

  • Is there any other risk on and around the belt magnet?

  • Add media

  • Is there any other risk in the above section?

  • Add media

- 12 Slag Belt

  • Was trough idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was impact idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was return idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was self algning idlers checked

  • Check idlers not working or in bad condition

  • Add media

  • Was idler brackets checked

  • Check brackets in bad condition

  • Add media

  • Was head pulley gaurding and lagging checked

  • Check head pulley overall condition

  • Add media

  • Was head pulley gearbox areangement checked

  • Check gearbox overall arrangment, hold down bolts, coupling and guard, structure

  • Add media

  • Was CV take up towers and carriages checked

  • Check Cv take up towers and carriages

  • Add media

  • Was tail pulley gaurding and lagging checked

  • Check tail pulley overall condition

  • Add media

  • Was CV structure and stringers checked

  • Check CV structure and stringers condition

  • Add media

  • Was CV belt allignment top and bottom checked

  • Check CV allignment top and bottom

  • Add media

  • Was CV trip wire and pull switches checked

  • Check CV tripwire and pull switches

  • Add media

  • Was CV overall condition checked: Clip joints / splice joints Skirtings Belt scrapers Nip guards

  • Check CV overall condition:<br>Clip joints / splice joints<br>Skirtings<br>Belt scrapers<br>Nip guards

  • Add media

  • Add media

  • Was CV beltscale checked

  • Check CV beltscale for:<br>Tare, Span and Zero

  • Add media

  • Was walkway and handrails checked

  • Check walkways and handrails for damage

  • Add media

  • Was the belt magnet checked

  • Is there any other risk on and around the belt magnet?

  • Add media

  • Is there any other risk in the above section?

  • Add media

Product Quality Audit

  • When is Quality Audit conducted

10 x 80 mm LUMPY STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

6 x 40 mm STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

MAGNETICS STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

0 x 6 mm STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

6 x 12 mm STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

ANY OTHER STOCKPILE - pls give information

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

10 x 80 mm LUMPY STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

0 x 6 mm STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

6 x 40 mm STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

MAGNETICS STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

6 x 12 mm STOCKPILE

  • Was the Stockpile(s) checked

  • Can you visually observe any concerns with:<br>Undersize<br>Oversize<br>Slag<br>Other contamination<br>

  • Add media

Extended Areas Audit

  • When is this audit conducted?

BREAKFLOOR AND GRIZZLY SCREEN

  • Was this area checked

  • Housekeeping concerns

  • Equipment concerns

  • Structures concerns

NANDO's PLANT

  • Was this area checked

  • Housekeeping concerns

  • Equipment concerns

  • Structures concerns

JIG PLANT

  • Was this area checked

  • Housekeeping concerns

  • Equipment concerns

  • Structures concerns

REFLUX CLASSIFIER

  • Was this area checked

  • Housekeeping concerns

  • Equipment concerns

  • Structures concerns

MAGNET PLANT

  • Was this area checked

  • Housekeeping concerns

  • Equipment concerns

  • Structures concerns

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