Title Page
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Auditor Name
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Conducted on
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Machine # (Finish Cell ...)
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Operator Name
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Shift #
Workstation Specific
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Select the note button to add a comment or a corrective action taken statement.
Health, Safety, and Environment
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Are the operators at this station using all the proper Personal Protective Equipment?
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Are pump and motor guards in place and functional? Are lockout placards posted according to the Safety Map located on the Machine?
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Are ID tags located at all points mentioned in Safety Map/Placards?
Standardized Work
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Are Work Instructions, Increased Inspections and Quality Alerts signed by operators working the station?
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Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons.
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Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)?
Built-In-Quality
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Do red rabbit parts exist and are they currently verified through calibration?
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Can the operator define and/or explain the Quality Policy?
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Does operator know who their next customer is and does operator know what their next customer's quality expectations are?
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Are suspect/non-conforming parts placed in scrap bins or hoppers, clearly marked with an "S" and isolated from normal production parts? Are part defects properly logged on proper form?
Quality System Specific Emphasis
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Select the note button to add a comment or a corrective action taken statement.
Special Attention
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Verify ALL tagging is completely filled out with proper information.
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Make sure all Work Instructions and sign off sheets are located at the operation. (If not notify supervisor).
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ARE OPERATORS SIGNING ALL QUALITY ALERTS PERTAINING TO THEIR AREA?
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DO OPERATORS HAVE COMPLETE KNOWLEDGE OF PROCESS AND ITS EFFECTS DOWNSTREAM?
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IS THE OPERATOR PLACING THE PARTS IN A MANNER THAT IS NOT INDUCING DAMAGE?
Management and Supervision System Specific
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Select the note button to add a comment or a corrective action taken statement.
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Do you have to complete this section?
Facility
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Are significant process events or out of control conditions recorded and being responded to? Are down-times recorded with corrective actions implemented to prevent recurrence? (See appropriate Production/Scrap form)
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Is there proper lot traceability and identification of all material passing thru this work cell? Are operators following FIFO correctly?
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Is the workstation area clean, neatly organized and appear to be a safe working environment?
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Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices?
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Are proper tools and work area arranged to allow operator to function in a safe and ergonomically correct manner?
