First off sign off

• Site conducted

  Leominster

• B0475 (all extrusion lines), Issue 1 Jun 2019

• Date

  Date

• Line Number

• Order Number

First off Sign Off

• To be Completed by Second Person Other Than Line Operator

• To be Checked Before Good make

Machine Checks

• Operator

• Checked By

Line

• Have All Pipework, Blenders and Silo Connections been physically checked by the person carrying out the fist off sign off ?

  Yes

  No

• Is it correct to the Job Card

  Yes

  No

• Has an OIR been raised.

  Yes

  No

• OIR Number

• Is the order running to the correct weight (Nominal or Yield) E.g Feedstock is always run to Nominal & NH is run to Yield

  Yes

  No

• Has blend been checked by the Operator and Blend Sheet Filled In

  Yes

  No

• Are Settings on Condition Sheet/Extrol/Varex being Adhered To

  Yes

  No

• Is Gauge Setting in Plast Control as per Production Manual/Yield sheet

  Yes

  No

• Is Clock Setting on Winder as per Production Manual/ Yield Sheet

  Yes

  No

• Is Film Appearance in the Web Devoid of Lines, Holes, Spray of Windows, Bands, Striations

  Yes

  No

Product Checks

• Operator

• Checked by

• To be Checked at the End of First Set

• Reel Weights allowed as per Production Manual, and Where Applicable input into Automation

  Yes

  No

• Reel Widths Actual

• Reel 1

• Reel 2

• Reel 3

• Reel 4

• Reel 5

• Reel 6

• Reel 7

• Reel 8

• Reel 9

• Reel 10

• Reel 11

• Reel 12

Reel and Box Label Detail

• Correct Packaging Reel Label being used

  Yes

  No

• Correct Position Reel Label where used

  Yes

  No

  N/A

For Boxed/Sleeved Products Only

• Box/Sleeve Labels in Correct Place

  Yes

  No

  N/A

• Details on Box/Sleeve Labels correct as to Production Order

  Yes

  No

  N/A

• Reel Placement correct on all Manual and Automated Pallets

  Yes

  No

  N/A

• Wrapping Not Crushing Boxes

  Yes

  No

  N/A

• If the Running of this Order is Good to Proceed Please Sign Below

  Sign

• Reason if Delayed

• If this Order is Not to Proceed, Please Explain Below

• Problems Before Goodmake, Which has Stopped the Order Being Started

• Action to Rectify

• Is the Order Now

Please Pick One Below

• Is the order

  Ready to Run

  Taken Off the line

  Machine Shut Down

• Signature

  Sign

Line Clearance process Check List

• Has the works order from the previous job been removed?

  Yes

  No

  N/A

• Has the Blend Sheet from the previous order been removed?

  Yes

  No

  N/A

• Have all old pallets tags and reel labels been removed?

  Yes

  No

  N/A

• Have the labels from the previous job been removed (Non-Automated Lines Only)?

  Yes

  No

  N/A

• Have all raw materials that are no longer required been removed / drained from hoppers?

  Yes

  No

  N/A

• Have all packaging materials no longer required been removed from the line?

  Yes

  No

  N/A

• Reason for recheck This Section must only be completed by a shift manager/ team leader and is only filled in if there has been a request to change the blend of if the line has been off resulting in running conditions to be change i.e heat profile or engineering tension checks etc.

• Blend Change

  Extended down time

• Person Carrying out the recheck

  Select D Tulinski K Ryan P Peryt A Caldicott K Novak D Prime L Savage P Grzywaczeski M Smith L Baka G Klimczok K Kelly M Evans

  • D Tulinski
  • K Ryan
  • P Peryt
  • A Caldicott
  • K Novak
  • D Prime
  • L Savage
  • P Grzywaczeski
  • M Smith
  • L Baka
  • G Klimczok
  • K Kelly
  • M Evans

• Have All Pipework, Blenders and Silo Connections been physically checked by the person carrying out the fist off sign off ?

  Yes

  No

• Has this been checked by the Operator and Blend Sheet Filled In

  Yes

  No

• Are Settings on Condition Sheet/Extrol/Varex being Adhered To

  Yes

  No

• Is Gauge Setting in Plast Control as per Production Manual/Yield sheet

  Yes

  No

• Is Clock Setting on Winder as per Production Manual/ Yield Sheet

  Yes

  No

• Is Film Appearance in the Web Devoid of Lines, Holes, Spray of Windows, Bands, Striations

  Yes

  No

• Signed off by shift manager/ Team Leader

  Sign