Title Page
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Auditor Name
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Date
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Machine #
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Operator Name
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Shift #
Workstation Specific
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Select the note button to add a comment or a corrective action taken statement.
Health, Safety, and Environment
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Are the operators at this station using all the proper Personal Protective Equipment?
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Are pump and motor guards in place and functional? Are lockout placards posted according to the Safety Map located on the Machine?
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Are ID tags located at all points mentioned in Safety Map/Placards?
Standardized Work
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Are Work Instructions, Increased Inspections and Quality Alerts signed by operators working the station?
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Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons.
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Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)?
Built-In-Quality
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Are part defects properly logged on proper form?
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Can the operator define and/or explain the Quality Policy?
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Does operator know who their next customer is and does operator know what their next customer's quality expectations are?
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Are suspect/non-conforming parts placed in scrap bins or hoppers, clearly marked with an "S" and isolated from normal production parts?
Quality System Specific Emphasis
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Select the note button to add a comment or a corrective action taken statement.
Special Attention
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Verify ALL tagging is completely filled out with proper information. <br>
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Verify operator is white light inspecting parts before hanging/ before packing parts in baskets/dunnage?
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If operator is using telesis, verify that the marking is legible.
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Make sure all Work Instructions and sign off sheets are located at the operation. (If not notify supervisor)
Management and Supervision System Specific
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Select the note button to add a comment or a corrective action taken statement.
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Do you have to complete this section?
Facility
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Are significant process events or out of control conditions recorded and being responded to? Are down-times recorded with corrective actions implemented to prevent recurrence? (See appropriate Production/Scrap form)
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Is there proper lot traceability and identification of all material passing thru this work cell? Are operators following FIFO correctly?
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Is the work station area clean, neatly organized and appear to be a safe working environment?
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Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices?
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Are proper tools and work area arranged to allow operator to function in a safe and ergonomically correct manner?
