GCR Plant assessment

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Extirior

• Does the exterior site appearance promote the brand image?

  Yes

  No

  N/A

• Is the parking area free of debris?

  Yes

  No

  N/A

• Are weeds over 1 foot tall growing around or in the tire stacks, around the dance or other areas?

  Yes

  No

  N/A

• Is there any junk, scrap tires or other debris visible when the customers pull into the property?

  Yes

  No

  N/A

• Is the signage in good condition?

  Yes

  No

  N/A

Interior

• Are the break rooms, offices and bathrooms clean and organized?

  Yes

  No

  N/A

• Are safety, health, harassment and worker's compensation poster properly displayed?

  Yes

  No

  N/A

• Is the OSHA noise standard poster properly displayed?

  Yes

  No

  N/A

• Is there a file list of all employees emergency phone numbers and the person to contact in case of emergency? Address is also recommend

  Yes

  No

  N/A

• Do the manager and teammates know the correct procedure to fallow after a safety incident?

  Yes

  No

  N/A

• Are emergency telephone numbers posted on or near all telephones in the location? Is it correct emergency numbers listed?

  Yes

  No

  N/A

• Do all forklift operators at this location have current forklift certificates?

  Yes

  No

  N/A

• Is there an adequate first aid kit(s) at the location

  Yes

  No

  N/A

• Is the location conducting daily forklift inspections checklist and filing them by month?

  Yes

  No

  N/A

• Are at least two people at the location trained in the first aid and CPR?

  Yes

  No

  N/A

Training

• Is the hazardous communication (HAZCOM) training register signed quizzes on file and current (within 12 months )?

  Yes

  No

  N/A

• Is the personal protective equipment (PPE) training log completed quizzes on file and current (within 11 months)?

  Yes

  No

  N/A

• Is the lockout and tagout training completed and quizzes on file and current (within 12 months)?

  Yes

  No

  N/A

• Is the safe tire handling training log completed quizzes on file and current (within 12 months??

  Yes

  No

  N/A

• Is the 4S training log completed quizzes on file and current?

  Yes

  No

  N/A

OSHA

• Are there completed copies of the OSHA 300 logs and 300A summaries for the past 5 years (within corporate maintaining current years) as required by law?

  Yes

  No

  N/A

• Is the OSHA 300A summary posted every year at February 1 and taken down at the end of April as required by law?

  Yes

  No

  N/A

Production floor

• Does the location have current material safety data sheets (MSDS) for products (by brand) sample (5) and are they easily accessible?

  Yes

  No

  N/A

• Is the shop clean and are tools & equipment kept picked up?

  Yes

  No

  N/A

• Are there trash containers and do they appear to be emptied regularly?

  Yes

  No

  N/A

• Is there any spilled paint around the paint booth area?

  Yes

  No

  N/A

• Is the area free of tripping hazards?

  Yes

  No

  N/A

• Is the rubber buffing area clean?

  Yes

  No

  N/A

• Are there any emissions of blue smoke or particulates from the trailer or cyclone exhaust?

  Yes

  No

  N/A

General facility & storage

• Do all overhead storage area have railings that are 42 inches (107 cm) with a 21 inch (54 cm) mid rail?

  Yes

  No

  N/A

• Are all changed in elevation over 6 inches (15 cm) painted yellow to mark their location?

  Yes

  No

  N/A

• Are the stairs and hand rails in good condition?

  Yes

  No

  N/A

• Are the rubber racks and inside storage areas clean?

  Yes

  No

  N/A

• Are all areas well lighted? Are al light fixtures working?

  Yes

  No

  N/A

• Do all light fixtures/bulbs have the proper cover, cage or screens in place?

  Yes

  No

  N/A

• Are the aisles between rows of rubber wide enough to allow good access?

  Yes

  No

  N/A

• Are all fire extinguishers sample (10) identified by proper signage?

  Yes

  No

  N/A

• Are all fire extinguishers sample (10) service annually and inspected monthly?

  Yes

  No

  N/A

• Are all doors leading outside of the building properly identified as an exit?

  Yes

  No

  N/A

• Are all exits unlocked and unblocked during normal business hours?

  Yes

  No

  N/A

• Are all safety devices on the plant machinery and are they operational?

  Yes

  No

  N/A

• Is the buffer operator using hearing protection including ear plugs or ear muffs?

  Yes

  No

  N/A

• Do all bench grinders have the guard in place and the gap no greater than 1/8th inch. Are face shields available?

  Yes

  No

  N/A

• Is everyone using and or wearing the personal safety equipment furnished to them by the company when in the plant area? Safety glasses must have side shields

  Yes

  No

  N/A

• Does the plant have and are they using a lock -out - tag-out system?

  Yes

  No

  N/A