GEMBA Walk & SQDCM Review - Rev 07

• Document No.

• GEMBA Walk & SQDCM Review

• Conducted on

  Date

• Prepared by

VENTURE ROSSLYN GEMBA WALK & SQDCM REVIEW

SCRAP

• House keeping to Standard?<br>

  Yes

  No

  N/A

• Painted Scrap are all accounted for?<br>

  Yes

  No

  N/A

• Assembly Scrap are all accounted for?<br>

  Yes

  No

  N/A

• Moulding Scrap are all accounted for?<br>

  Yes

  No

  N/A

• Decrease in Raw Regrind?<br>

  Yes

  No

  N/A

MOULDING

• Which Section are we auditing today? A LINE, B LINE?

  A LINE

  B LINE

SQDCM

SAFETY HEALTH ENVIRONMENT

• Housekeeping is to standard?

  Safe

  At Risk

  N/A

• No yellow cards issued to your Department?

  Safe

  At Risk

  N/A

• No Incidents?

  Safe

  At Risk

  N/A

• No accidents?

  Safe

  At Risk

  N/A

• No spills?

  Safe

  At Risk

  N/A

• Progress on 5S ?

  Yes

  No

  N/A

QUALITY

• BMW Targets Met?

  Yes

  No

  N/A

• Internal Targets Met?

  Yes

  No

  N/A

• Process Audit Target?

  Yes

  No

  N/A

• No outstanding NCR's or G8D's

  Yes

  No

  N/A

DELIVERY

• No red dots below 3 days? (A LINE)

  Safe

  At Risk

  N/A

• No red dots below 3 days? (B LINE)

  Safe

  At Risk

  N/A

• Red Dots Displayed?

• OEE Achieved? (A LINE)

  Yes

  No

  N/A

• OEE Achieved? (B LINE)

  Yes

  No

  N/A

• OEE Displayed?

• 5 days purchased components and 3 days internal component?

  Yes

  No

  N/A

COST

• Unexplained Stock?

  Safe

  At Risk

  N/A

• Overtime

  Safe

  At Risk

  N/A

MORAL

• Less than 2% absenteeism?

  Yes

  No

  N/A

• Man Matrix's updated?

  Yes

  No

  N/A

• Supervisor Boards Working?

  Yes

  No

  N/A

Closing Instructions

• Appropriate Actions Managed well and Visual?

  Yes

  No

  N/A

• Engineering

  Safe

  At Risk

  N/A

• Top issue

  Yes

  No

  N/A

• Help needed?

  Yes

  No

  N/A

• What positive aspect did we observe

  Yes

  No

  N/A

• Overall 5 S impression?

PAINT - PP3

SQDCM

SAFETY HEALTH ENVIRONMENT

• Housekeeping is to standard?

  Safe

  At Risk

  N/A

• No yellow cards issued to your Department?

  Safe

  At Risk

  N/A

• No Incidents?

  Safe

  At Risk

  N/A

• No accidents?

  Safe

  At Risk

  N/A

• No spills?

  Safe

  At Risk

  N/A

• Progress on 5S

  Yes

  No

  N/A

QUALITY

• BMW Targets Met?

  Yes

  No

  N/A

• Internal Targets Met?

  Yes

  No

  N/A

• Process Audit Target?

  Yes

  No

  N/A

• No outstanding NCR's or G8D's

  Yes

  No

  N/A

DELIVERY

• First red dot & Bumper and Side Skirt Store full?

  Yes

  No

  N/A

• Red Dots Displayed?

• OEE Achieved?

  Yes

  No

  N/A

• OEE Displayed?

• 5 days purchased components and 3 days internal component?

  Yes

  No

  N/A

COST

• Unexplained Stock?

  Safe

  At Risk

  N/A

• Overtime

  Safe

  At Risk

  N/A

MORAL

• Less than 2% absenteeism?

  Yes

  No

  N/A

• Man Matrix's updated?

  Yes

  No

  N/A

• Supervisor Boards Working?

  Yes

  No

  N/A

Closing Instructions

• Appropriate Actions Managed well and Visual?

  Yes

  No

  N/A

• Engineering

  Safe

  At Risk

  N/A

• Top issue

  Yes

  No

  N/A

• Help needed?

  Yes

  No

  N/A

• What positive aspect did we observe

  Yes

  No

  N/A

• Overall 5 S impression?

PAINT - CAROUSEL

SQDCM

SAFETY HEALTH ENVIRONMENT

• Housekeeping is to standard?

  Safe

  At Risk

  N/A

• No yellow cards issued to your Department?

  Safe

  At Risk

  N/A

• No Incidents?

  Safe

  At Risk

  N/A

• No accidents?

  Safe

  At Risk

  N/A

• No spills?

  Safe

  At Risk

  N/A

• Progress on 5S

  Yes

  No

  N/A

QUALITY

• BMW Targets Met?

  Yes

  No

  N/A

• Internal Targets Met?

  Yes

  No

  N/A

• Process Audit Target?

  Yes

  No

  N/A

• No outstanding NCR's or G8D's

  Yes

  No

  N/A

DELIVERY

• First red dot consoles or covers above 5 days?

  Yes

  No

  N/A

• Red Dots Displayed?

• OEE Achieved?

  Yes

  No

  N/A

• OEE Displayed?

• 5 days purchased components and 3 days internal component?

  Yes

  No

  N/A

COST

• Unexplained Stock?

  Safe

  At Risk

  N/A

• Overtime

  Safe

  At Risk

  N/A

MORAL

• Less than 2% absenteeism?

  Yes

  No

  N/A

• Man Matrix's updated?

  Yes

  No

  N/A

• Supervisor Boards Working?

  Yes

  No

  N/A

Closing Instructions

• Appropriate Actions Managed well and Visual?

  Yes

  No

  N/A

• Engineering

  Safe

  At Risk

  N/A

• Top issue

  Yes

  No

  N/A

• Help needed?

  Yes

  No

  N/A

• What positive aspect did we observe

  Yes

  No

  N/A

• Overall 5 S impression?

ASSEMBLY

SQDCM

SAFETY HEALTH ENVIRONMENT

• Housekeeping is to standard?

  Safe

  At Risk

  N/A

• No yellow cards issued to your Department?

  Safe

  At Risk

  N/A

• No Incidents?

  Safe

  At Risk

  N/A

• No accidents?

  Safe

  At Risk

  N/A

• No spills?

  Safe

  At Risk

  N/A

• Progress on 5S

  Yes

  No

  N/A

QUALITY

• BMW Targets Met?

  Yes

  No

  N/A

• Internal Targets Met?

  Yes

  No

  N/A

• Process Audit Target?

  Yes

  No

  N/A

• No outstanding NCR's or G8D's

  Yes

  No

  N/A

DELIVERY

• All shifts above 100 sets?

  Yes

  No

  N/A

• Red Dots Displayed?

• OEE Achieved?

  Yes

  No

  N/A

• OEE Displayed?

• 5 days purchased components and 3 days internal component?

  Yes

  No

  N/A

• First red dot & Bumper and Side Skirt Store full?

  Yes

  No

  N/A

COST

• Unexplained Stock?

  Safe

  At Risk

  N/A

• Overtime

  Safe

  At Risk

  N/A

MORAL

• Less than 2% absenteeism?

  Yes

  No

  N/A

• Man Matrix's updated?

  Yes

  No

  N/A

• Supervisor Boards Working

  Yes

  No

  N/A

Closing Instructions

• Appropriate Actions Managed well and Visual?

  Yes

  No

  N/A

• Engineering

  Safe

  At Risk

  N/A

• Top issue

  Yes

  No

  N/A

• Help needed?

  Yes

  No

  N/A

• What positive aspect did we observe

  Yes

  No

  N/A

• Overall 5 S impression?