Gemba Walk Checklist

• Stegbar Rowville GEMBA Walk

• Rowville SS/WD

• Conducted on

  Date

Safe Work Practices (Office)

• Walkways/hallways clear of any obstacles?

  Yes

  No

  N/A

• Showroom displays OK, no exposed edges, damaged doors, cracked tiles, etc?

  Yes

  No

  N/A

• Showroom organised and presentable?

  Yes

  No

  N/A

• Office desks reasonably organised, no damaged chairs or desks?

  Yes

  No

  N/A

• No electrical cables or computer cables are a trip hazard?

  Yes

  No

  N/A

• Kitchen clean and organised?

  Yes

  No

  N/A

• Boardroom clean and organised?

  Yes

  No

  N/A

PPE & Safe Work Practices (Factory)

• Is board up to date?

  Yes

  No

  N/A

• Are any actions greater than 2 weeks old?

  Yes

  No

  N/A

Office SQDCI Board

• Correct PPE worn and is it in good condition?

  Yes

  No

  N/A

• Gauntlets and gloves worn by people handling glass? (Check Gauntlets under jumpers/sleeves).

  Yes

  No

  N/A

• Fitter trolleys in common areas (not scattered around factory)? Exclude any trolley being loaded by operators for next day.

  Yes

  No

  N/A

• Is chemical safety cabinet closed? Door working properly?

  Yes

  No

  N/A

• Is spill tray on top of cabinet OK (not full)?

  Yes

  No

  N/A

• VB Glass & Plaster area chain in place when operator working?

  Yes

  No

  N/A

• Fitters wearing glasses?

  Yes

  No

  N/A

Lifting Devices

• Bins organised?

  Yes

  No

  N/A

• Is area tidy, no excessive rubbish across roadway?

  Yes

  No

  N/A

• Are Al racks loaded correctly, not overloaded, rack arms not damaged, racks not damaged?

  Yes

  No

  N/A

• Check 1 fitter/company van or truck (tidy inside & out, no major damage, tyres not worn, windscreen wipers look ok)?

  Yes

  No

  N/A

• Is there any glass/board left lying around from fitters?

  Yes

  No

  N/A

Outside Door 9

• Overhead crane checks in place?

  Yes

  No

  N/A

• Can operator explain daily inspection performed?

  Yes

  No

  N/A

• Inspect lifting devices for worn or damaged devices

  Yes

  No

  N/A

• Operator wearing hard hat when using o/head crane?

  Yes

  No

  N/A

• STD glass blocks stored correctly, not doubled up and no stillages damaged or at risk of falling over?

  Yes

  No

  N/A

Factory Toilet

• Is washroom clean (all paper in bin, walls clean)?

  Yes

  No

  N/A

• Are they inspected monthly and access not blocked

  Yes

  No

  N/A

• Are toilets clean, walls clean, no paper on floor? (Shower area clean)?

  Yes

  No

  N/A

Emergency Exits

• Aisles and emergency exits not blocked?

  Yes

  No

  N/A

• Fire extinguishers not blocked?

  Yes

  No

  N/A

• Fire hose access not blocked?

  Yes

  No

  N/A

Factory SQDCI Board

• Is board up to date?

  Yes

  No

  N/A

• Are any actions greater than 2 weeks old?

  Yes

  No

  N/A

Factory Bins

• Do bins have correct materials in them?

  Yes

  No

  N/A

• Are bins generally tidy and in designated places?

  Yes

  No

  N/A

Forklift

• Are inspections being completed on the forklift prior to being used before each shift

  Yes

  No

  N/A

• Seatbelt used whenever forklift operated

  Yes

  No

  N/A

• Horn used when entering/leaving factory doorway?

  Yes

  No

  N/A

Machine Guarding

• Are up cut saw guards working correctly?

  Yes

  No

  N/A

• Is beam saw guarding, safety cut out working correctly?

  Yes

  No

  N/A

Lockout / Tagout

• Are LOTO information at machine and current?

  Yes

  No

  N/A

Standard Work

• Are 5S audits and Safety audits posted and current

  Yes

  No

  N/A

• Observe if standard work is being followed (select an area i.e. robe doors).

  Yes

  No

  N/A

• Area clean & organized (less than 1 day of dirt)?

  Yes

  No

  N/A

Do the employees know: (Interview a few people)

• Who to report incident or injuries to and how long they have to do it in "as soon as it happens"

  Yes

  No

  N/A

• What do they do if they find a problem

  Yes

  No

  N/A