General process audit

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

AC WUX General questions

• 1. Is there a procedure for the use of personal protective aids?是否有劳动保护用品使用规范流程

  Confirm

  Non conforming

  Medium

• 2. How does the change management procedure work?如何进行变更管理

  Yes

  No

  N/A

• 2.1 How are internal changes managed?如何实施内部变更流程管理

  Confirm

  Non conforming

  Medium

• 2.2 How are external changes managed?如何实施内部变更流程管理

  Confirm

  Non conforming

  Medium

• 3. Are the correct process validation present (e.g. welding procedures, cleaning validation,...)?现场是否有正确操作流程规范

  Confirm

  Non conforming

  Medium

• 1.1 What does the operator need to do?操作员需要做什么？

  Yes

  No

  N/A

• 1.2 How does the operator know what to do?操作员如何了解需要执行的内容

  Yes

  No

  N/A

• 1.3 How does the operator determine if something is good? Execution of the different process steps?操作员如何判断产品/设备是OK的？执行不同的程序流程？

  Yes

  No

  N/A

• 1.4 Does the operator know what to do when something is not good?操作员是否可判断产品/设备发生了异常？

  Yes

  No

  N/A

• 1.5 Did the operator get training (this year)?操作员是否进行过培训（当年度）？

  Yes

  No

  N/A

• 1.6 Does the operator know who should be contacted when there are questions regarding the procedures?当流程存在疑问时，操作员是否了解和谁进行联络？

  Yes

  No

  N/A

• 1.7 Does the operator use the prescribed personal protective equipment?操作员是否使用合规的劳保用品？

  Yes

  No

  N/A

• 1.8 Is the operator working according to the instruction?操作员是否按照工艺指导进行工作？

  Yes

  No

  N/A

• 1.9 Does the operator comply with the legal requirements for his job (for example welding certification,...)?操作员是否遵守与工作内容相对应法律法规规定？（比如 焊工资质...）

  Yes

  No

  N/A

• 1.10 Does the operator know how to handle dangerous products?操作员是否了解如何处置危险产品？

  Yes

  No

  N/A

• 2.1 Are there backup machines/installations available (contingency plan)?备用设备/设施是否存在？（应急预案）

  Confirm

  Non conforming

  Medium

• 2.2 Is there a list of certified (AIB/Vincotte/...) tools (auxiliary tools for example lifting tools)?是否有专业校验机构校验过的工具清单（辅助工具例如升降工具）？

  Yes

  No

  N/A

• 2.3 Is the correct tooling specified?（工具说明是否正确？）

  Yes

  No

  N/A

• 2.4 Is there a maintenance plan for the tooling?是否有工具的维护保养计划？

  Yes

  No

  N/A

• 2.5 Is tooling clearly identified?工具是否明确标定？

  Yes

  No

  N/A

• 2.6 Is there a fixed location for storage of tools?工具是否有固定的存放区域？

  Yes

  No

  N/A

• 2.7 Is backup tooling available?是否有备用工具

  Yes

  No

  N/A

• 3.1 Is there a clear instruction available?是否有清晰的工作指导书？

  Yes

  No

  N/A

• 3.2 Is the instruction up to date? Edition management? Linked to drawings?工作指导书是否是最新版？版本号管理？是否和图纸相关联？

  Yes

  No

  N/A

• 3.4 Are the specifications on the instruction clearly present?工作指导书上是否明确定义技术要求？

  Yes

  No

  N/A

• 3.5 Are all parts clearly prescribed on the instruction?是否所有产品明确定义有工作指导书？

  Yes

  No

  N/A

• 3.6 Are all parts located on their prescribed location?是否所有产品保存在规定的区域？

  Yes

  No

  N/A

• 3.7 Are all necessary tools described?所有必要的工具是否都明确定义？

  Yes

  No

  N/A

• 3.8 Is there a problem solving tool (PDCA/Kaizen/DMAIC/...) available?是否有问题解决工具？（PDCA/改善/DMAIC/...）

  Yes

  No

  N/A

• 3.9 Are there Poka Yoke or similar systems in place?现场是否有防呆或者类似的系统？

  Yes

  No

  N/A

• 3.10 Is the drawing of the supplier linked to the drawing of Atlas Copco?供应商图纸和AC图纸是否关联？

  Yes

  No

  N/A

• 4.1 Are safety prescriptions known and respected by everyone?是否所有员工都知悉且遵守安全规范？

  Yes

  No

  N/A

• 4.2 Is 5S applied in the work area?工作区域是否执行5S?

  Yes

  No

  N/A

• 4.3 Is waste water & oil being collected and removed in appropriate recipients?是否对废水。废油进行收集，转移并进行合规处理？

  Yes

  No

  N/A

• 4.4 Are the correct cables being used for electrical connections (e.g. test installations)?电气接头是否使用合规的线缆（例如 测试设备）

  Yes

  No

  N/A

• 4.5 Is there any nuisance (smell, fumes, noise, insufficient light,…)?是否有让人不适的（气味，气味，烟雾，噪音，光线不足）

  Yes

  No

  N/A

• 4.6 Are hazardous chemicals identified (incl. MSDS) & stored in an appropriate way?有害化学品是否明确标识（包括MSDS）并妥当保存？

  Yes

  No

  N/A

• 4.7 Do you have a valid operating license (cfr. local legislation)?是否有有效的环评证书（地方法规）

  Yes

  No

  N/A

• 5.1 Is there a calibration plan for measuring devices available?使用有量具的校验计划？

  Yes

  No

  N/A

• 5.2 Is measuring equipment defined/available/used?检测设备是否被定义/可用/使用？

  Yes

  No

  N/A

• 5.3 Does the equipment fit the measuring requirement?量具是否满足检测要求？

  Yes

  No

  N/A

• 5.4 Is data registered?检测数据是否记录？

  Yes

  No

  N/A

• 5.5 Is data used to optimize the processes?检测数据是否用于优化流程？

  Yes

  No

  N/A

• 5.6 Is measurement equipment identified?检测工具是否被验证？

  Yes

  No

  N/A

• 6.1 Is every part identified (on part/packaging)?是否所有零件被验证（零件/包装）

  Yes

  No

  N/A

• 6.2 Is there an organized location for each parts?每个产品是否有规划流程/场所

  Yes

  No

  N/A

• 6.3 Is nok material identified (problem description) and separated from the flow?不良品是否被标定（问题描述），从流程中隔离

  Yes

  No

  N/A

• 6.4 Are nok parts collected, handled and evaluated on a regular base?不合格品是否被收集，处理，基于通用标准进行评估？

  Yes

  No

  N/A

• 6.5 Is there FIFO in place and is it respected?现场是否实现先进先出（FIFO）并严格遵守？

  Yes

  No

  N/A

• 6.6 Is there an inventory management system in place?是否有库存品管理系统？

  Yes

  No

  N/A

• 6.7 Are the parts being well stacked, packed and protected?零部件的摆放，堆叠和防护是否妥当

  Yes

  No

  N/A

• 6.8 Are parts with different editions clearly visual distinguishable?不同版本的零部件是否明确区分？

  Yes

  No

  N/A

• 6.9 Is the scan label according to the scan label specification (9820 4135 00)?扫描标签是否遵从标签规范(9820 4135 00)?

  Yes

  No

  N/A

• 6.10 Is there a system in place to link each scan label for each item?是否有系统将标签和实物一一对应？

  Yes

  No

  N/A

• 6.11 Is there a (sub)supplier management system in place?二级供应商的管理流程是否具备？

  Yes

  No

  N/A

• 6.12 Is the supplier's traceability system sufficient to guarantee containment action?供应商的追溯系统是否保证能实施有效围堵？

  Yes

  No

  N/A

• 6.13 When applicable can the supplier provide certificates?当有需求时供应商可否提供证明文件？

  Yes

  No

  N/A

• 6.14 Check legal content certification/ documentation (for example PED/IEC/ROHS/ERP/...).检查法律内容认证/文档（例如 PED/IEC/ROHS/ERP/）

  Yes

  No

  N/A

• Safety安全:

• Major最大项:

• Minor最小项:

• Point of attention关注点: