HENRY PLANT & EQUIPMENT HIRE HYDRAULIC EXCAVATOR ROUTINE SERVICE SCHEDULE

• STARTED:

  Date

• UNIT ID #

• UNIT SERVICE HOUR READING:

• THIS SERVICE TYPE:

• Location
  Address

• NEXT ROUTINE SERVICE DUE AT ....... HRS

• NEXT ROUTINE SERVICE TYPE.

• THIS ROUTINE SERVICE COMPLETED BY

200-250HR (A) SERVICE SCHEDULE

• ISOLATE MACHINE AND COMPLETE SITE SPECIFIC DOCUMENTATION BEFORE CONTINUING.

• CHECK RADIATOR AND HEADER TANK COOLANT LEVELS / ADJUST AS REQUIRED.

• CHANGE ENGINE OIL

• CHANGE ENGINE OIL FILTER(S)

• CHANGE ENGINE AIR CLEANERS

• CHANGE ALL FUEL FILTERS

• CHECK AND CLEAN FUEL STRAINER

• CHECK/ADJUST/REPLACE FAN BELT WHERE APPLICABLE

• CHECK/ADJUST/REPLACE ALTERNATOR BELT

• CHECK/ADJUST/REPLACE AC BELT

• CHECK SLEW MOTOR DRIVE OIL LEVEL AND ADJUST IT REQUIRED.

• CHECK HYDRAULIC OIL LEVEL AND ADD IF REQUIRED.

• CHECK LEFT AND RIGHT FINAL DRIVE OIL LEVELS

• CLEAN CAB FILTERS

• LUBRICATE SLEW GEAR GREASE POINTS FRONT AND REAR WHERE APPLICABLE.

• GREASE ALL WORK EQUIPMENT PINS AND BUSHES

• CHECK AND ADJUST LEFT AND RIGHT TRACK TENSION

• IS G.E.T AND WORK EQUIPMENT SERVICEABLE AND FIT FOR PURPOSE?

  Yes

  No

  N/A

500HR (B) SERVICE SCHEDULE COMPLETE A + B SECTIONS.

• HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  Yes

  No

  N/A

• REPLACE INNER AND OUTER CABIN FILTERS

• REMOVE AND CLEAN RADIATOR DUST SCREEN.

• CHECK ENGINE DAMPER OIL LEVEL WHERE APPLICABLE.

1000HR (C) SERVICE SCHEDULE. COMPLETE A + B+ C SECTIONS.

• HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  Yes

  No

  N/A

• CHANGE ALL HYDRAULIC OIL FILTERS.

• CHANGE LEFT AND RIGHT FINAL DRIVE OILS

• CHANGE SLEW MOTOR DRIVE OIL

• CHANGE ENGINE DAMPER OIL WHERE APPLICABLE.

2000HR (D) SERVICE SCHEDULE. COMPLETE A + B +C + D SECTIONS

• HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  Yes

  No

  N/A

• CHANGE HYDRAULIC OIL AND FILTERS..

6000HR (E) SERVICE SCHEDULE.

• CHANGE CAT ELC COOLANT.

• ARE ALL MAINTENANCE ITEMS COMPLETED AS PER THE CORRECT SERVICE SCHEDULE?

• IS QUICK HITCH SAFETY PIN IN PLACE WHERE APPLICABLE?

  Yes

  No

  N/A

• FIRE EXTINGUISHER/SUPPRESSION WHERE APPLICABLE.

  Safe

  At Risk

  N/A

• IS BATTERY ISOLATOR SERVICEABLE?

  Safe

  At Risk

  N/A

• ARE BATTERIES SECURE AND IS BATTERY BOX ENCLOSURE SAFE?

  Yes

  No

  N/A

• ARE E STOPS OPERATIONAL?

  Safe

  At Risk

  N/A

• ROTATING BEACON(S)

  Safe

  At Risk

  N/A

• IS PARK BRAKE SERVICEABLE?

  Safe

  At Risk

  N/A

• IS SERVICE BRAKE SAFE FOR USE

  Safe

  At Risk

  N/A

• DOES STEERING SYSTEM OPERATE CORRECTLY?

  Safe

  At Risk

  N/A

• IS THE TRAVEL ALARM OPERATIONAL?

  Safe

  At Risk

  N/A

• ARE MACHINE WARNING SYSTEMS AND GAUGES OPERATING CORRECTLY?

  Yes

  No

  N/A

• SEAT AND SEAT BELT CONDITION?

  Safe

  At Risk

  N/A

• IS THE OPERATORS CABIN FIT FOR PURPOSE?

  Safe

  At Risk

  N/A

• WINDOW CONDITION?

  Safe

  At Risk

  N/A

• WIPER OPERATION

  Safe

  At Risk

  N/A

• MIRROR CONDITION

  Safe

  At Risk

  N/A

• HORN OPERATION

  Safe

  At Risk

  N/A

• UHF OR SITE RADIO FITTED AND OPERATIONAL.

  Safe

  At Risk

  N/A

• ARE ALL EXTERNAL LIGHTS WORKING AND FIT FOR NIGHT OPERATION?

  Safe

  At Risk

  N/A

• GUARD AND COVER CONDITION?

  Safe

  At Risk

  N/A

• HANDRAIL AND LADDER CONDITION

  Safe

  At Risk

  N/A

• HYDRAULIC HOSE AND PIPE CONDITION

  Safe

  At Risk

  N/A

• IS MACHINE FREE OF EXCESSIVE OIL LEAKS?

  Yes

  No

  N/A

• GENERAL UNDERCARRIAGE CONDITION FIT FOR PURPOSE?

  Safe

  At Risk

  N/A

• ARE THE BOOM/DIPPER ARM AND ALL LINKAGES FIT FOR PURPOSE

  Yes

  No

  N/A

• ARE ALL PINS AND RETAINERS SECURE?

  Yes

  No

  N/A

• ARE ALL REQUIRED MAINTENANCE ITEMS COMPLETED AND THE MACHINE FIT FOR OPERATION?

  Yes

  No

  N/A

• LIST ANY FURTHER WORKS REQUIRED.

• HAVE YOU REMOVED YOUR PERSONAL ISOLATION LOCK?

  Yes

  No

  N/A

• SIGNATURE

  Sign

• COMPLETED:

  Date

EMAIL COMPLETED CHECKLIST TO: JUSTIN@HENRY.NET.AU