HENRY PLANT & EQUIPMENT HIRE WHEEL LOADER ROUTINE SERVICE SCHEDULE.

• WHEEL LOADER UNIT ID #

• Conducted on

  Date

• UNIT SERVICE METER READING

• THIS ROUTINE SERVICE TYPE (A) 200 / (B) 500 / (C) 1000 / (D) 2000 / (E) 6000

• NEXT ROUTINE SERVICE DUE AT ...... HRS.

• NEXT SERVICE TYPE (A) 200 / (B) 500 / (C) 1000 / (D) 2000 / (E) 6000

• Location
  Address

• THIS SERVICE COMPLETED BY.

200-250 HR (A) SERVICE. COMPLETE ALL ITEMS

• ISOLATE MACHINE AND COMPLETE SITE SPECIFIC DOCUMENTATION BEFORE CONTINUING.

• CHECK RADIATOR AND HEADER TANK COOLANT LEVELS

• CHANGE ENGINE OIL

• CHANGE ALL ENGINE OIL FILTERS

• CHANGE FUEL FILTERS

• CHECK AND CLEAN FUEL STRAINER.

• REPLACE ENGINE AIR FILTER(S)

• CHECK/ ADJUST/ REPLACE FAN BELTS IF APPLICABLE.

• CHECK / ADJUST / REPLACE ALTERNATOR BELTS

• CHECK / ADJUST / REPLACE AIR CONDITIONER COMPRESSOR BELT

• CHECK TRANSMISSION OIL LEVEL AND ADJUST AS REQUIRED.

• CHECK HYDRAULIC OIL LEVEL AND ADJUST AS REQUIRED.

• CLEAN CAB FILTERS

• CHECK ALL DIFFERENTIAL AND FINAL DRIVE OIL LEVELS. ADJUST AS REQUIRED

• GREASE ALL ROTATING DRIVESHAFTS.

• GREASE ALL ARTICULATION AND OSCILLATION POINTS / CHECK OIL FILLED PIN LEVELS.

• GREASE ALL WORK EQUIPMENT AND FILL AUTO GREASER IF FITTED

• ARE LOADER FRAMES AND LINKAGES FIT FOR PURPOSE?

  Yes

  No

  N/A

• IS G.E.T SERVICEABLE AND FIT FOR PURPOSE

  Yes

  No

  N/A

• CHECK FRONT TYRE PRESSURES ARE IN ACCORDANCE WITH WORKSHOP MANUAL. ADJUST ACCORDINGLY.

• CHECK REAR TYRE PRESSURES ARE IN ACCORDANCE WITH WORKSHOP MANUAL. ADJUST ACCORDINGLY.

500 HR (B) SERVICE. COMPLETE IN ADDITION TO 200-250HR (A) SERVICE CHECKLIST WHEN REQUIRED

• HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  Yes

  No

  N/A

• CHANGE HYDRAULIC OIL FILTERS.

• CHANGE ALL PILOT/STEERING/BRAKECASE DRAIN OIL FILTERS WHERE APPLICABLE.

• CHANGE TRANSMISSION FILTERS.

1000 HR (C) SERVICE. COMPLETE IN ADDITION TO A & B SERVICE CHECKLIST WHEN REQUIRED.

• HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTIONS?

  Yes

  No

  N/A

• CHANGE TRANSMISSION OIL AND FILTERS

• CHECK ROPS STRUCTURE AND MOUNTING BOLTS.

2000 HR (D) SERVICE. COMPLETE IN ADDITION TO A + B + C SERVICE CHECKLIST WHEN REQUIRED.

• HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTIONS?

  Yes

  No

  N/A

• CHECK AND INSPECT ENGINE AND TRANSMISSION MOUNTS.

• INSPECT CRANKSHAFT VIBRATION DAMPER.

• CHANGE ALL DIFFERENTIAL AND FINAL DRIVE OILS.

• CHANGE HYDRAULIC OIL AND FILTERS.

• CHECK AND ADJUST ENGINE VALVE TRAIN COMPONENTS.

6000 HR SERVICE.

• CHANGE CAT ELC COOLANT

• HAVE ALL APPLICABLE MAINTENANCE ITEMS BEEN COMPLETED DURING THIS SERVICE?

  Yes

  No

  N/A

• FIRE EXTINGUISHERS AND FIRE SUPPRESSION WHERE APPLICABLE

  Safe

  At Risk

  N/A

• CHECK BATTERY ISOLATOR(S)

  Safe

  At Risk

  N/A

• CHECK BATTERY AND TERMINAL SECURITY AND BATTERY BOX CONDITION

  Safe

  At Risk

  N/A

• ARE E STOPS OPERATIONAL

  Safe

  At Risk

  N/A

• CHECK ROTATING BEACON OPERATION

  Safe

  At Risk

  N/A

• CHECK REVERSING ALARM OPERATION

  Safe

  At Risk

  N/A

• CHECK HORN OPERATION.

  Safe

  At Risk

  N/A

• CHECK PARK BRAKE OPERATION

  Safe

  At Risk

  N/A

• IS SERVICE BRAKE OPERATION SAFE FOR USE?

  Safe

  At Risk

  N/A

• IS STEERING SYSTEMS OPERATION SAFE FOR USE?

  Safe

  At Risk

  N/A

• ARE MACHINE WARNING SYSTEMS AND GAUGES OPERATING CORRECTLY?

  Yes

  No

  N/A

• CHECK SEAT AND SEAT BELT CONDITION

  Safe

  At Risk

  N/A

• IS OPERATORS CABIN SAFE AND FIT FOR PURPOSE?

  Safe

  At Risk

  N/A

• CHECK WINDOW CONDITION

  Safe

  At Risk

  N/A

• CHECK MIRROR CONDITION

  Safe

  At Risk

  N/A

• CHECK WIPER OPERATION

  Safe

  At Risk

  N/A

• IS UHF OR SITE RADIO FITTED AND OPERATIONAL?

  Safe

  At Risk

  N/A

• ARE ALL EXTERNAL LIGHTS WORKING AND ADEQUATE FOR NIGHT OPERATIONS?

  Safe

  At Risk

  N/A

• LADDER AND HANDRAIL CONDITION

  Safe

  At Risk

  N/A

• ARE ALL GUARDS AND COVERS FIT FOR PURPOSE?

  Safe

  At Risk

  N/A

• CHECK HYDRAULIC HOSE CONDITION

  Safe

  At Risk

  N/A

• CHECK FOR EXCESSIVE OIL LEAKAGE

  Safe

  At Risk

  N/A

• CHECK G.E.T IS SECURE AND FIT FOR PURPOSE.

  Yes

  No

  N/A

• ARE ALL MACHINE PINS AND RETAINERS SECURE

  Yes

  No

  N/A

• TYRE CONDITION POSITION 1

  Safe

  At Risk

  N/A

• TYRE CONDITION POSITION 2

  Safe

  At Risk

  N/A

• TYRE CONDITION POSITION 3

  Safe

  At Risk

  N/A

• TYRE CONDITION POSITION 4

  Safe

  At Risk

  N/A

• ARE ALL REQUIRED MAINTENANCE ITEMS COMPLETE AND THE MACHINE FIT FOR SERVICE?

  Yes

  No

  N/A

• LIST ANY FURTHER WORKS REQUIRED.

• HAVE YOU REMOVED YOUR PERSONAL DANGER LOCK?

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date

EMAIL COMPLETED FORM TO: JUSTIN@HENRY.NET.AU