Title Page

  • WHEEL LOADER UNIT ID #

  • Conducted on

  • UNIT SERVICE METER READING

  • THIS ROUTINE SERVICE TYPE (A) 200 / (B) 500 / (C) 1000 / (D) 2000 / (E) 6000

  • NEXT ROUTINE SERVICE DUE AT ...... HRS.

  • NEXT SERVICE TYPE (A) 200 / (B) 500 / (C) 1000 / (D) 2000 / (E) 6000

  • Location
  • THIS SERVICE COMPLETED BY.

SERVICE CHECKLIST

200-250 HR (A) SERVICE. COMPLETE ALL ITEMS

  • ISOLATE MACHINE AND COMPLETE SITE SPECIFIC DOCUMENTATION BEFORE CONTINUING.

  • CHECK RADIATOR AND HEADER TANK COOLANT LEVELS

  • CHANGE ENGINE OIL

  • CHANGE ALL ENGINE OIL FILTERS

  • CHANGE FUEL FILTERS

  • CHECK AND CLEAN FUEL STRAINER.

  • REPLACE ENGINE AIR FILTER(S)

  • CHECK/ ADJUST/ REPLACE FAN BELTS IF APPLICABLE.

  • CHECK / ADJUST / REPLACE ALTERNATOR BELTS

  • CHECK / ADJUST / REPLACE AIR CONDITIONER COMPRESSOR BELT

  • CHECK TRANSMISSION OIL LEVEL AND ADJUST AS REQUIRED.

  • CHECK HYDRAULIC OIL LEVEL AND ADJUST AS REQUIRED.

  • CLEAN CAB FILTERS

  • CHECK ALL DIFFERENTIAL AND FINAL DRIVE OIL LEVELS. ADJUST AS REQUIRED

  • GREASE ALL ROTATING DRIVESHAFTS.

  • GREASE ALL ARTICULATION AND OSCILLATION POINTS / CHECK OIL FILLED PIN LEVELS.

  • GREASE ALL WORK EQUIPMENT AND FILL AUTO GREASER IF FITTED

  • ARE LOADER FRAMES AND LINKAGES FIT FOR PURPOSE?

  • IS G.E.T SERVICEABLE AND FIT FOR PURPOSE

  • CHECK FRONT TYRE PRESSURES ARE IN ACCORDANCE WITH WORKSHOP MANUAL. ADJUST ACCORDINGLY.

  • CHECK REAR TYRE PRESSURES ARE IN ACCORDANCE WITH WORKSHOP MANUAL. ADJUST ACCORDINGLY.

500 HR (B) SERVICE. COMPLETE IN ADDITION TO 200-250HR (A) SERVICE CHECKLIST WHEN REQUIRED

  • HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  • CHANGE HYDRAULIC OIL FILTERS.

  • CHANGE ALL PILOT/STEERING/BRAKECASE DRAIN OIL FILTERS WHERE APPLICABLE.

  • CHANGE TRANSMISSION FILTERS.

1000 HR (C) SERVICE. COMPLETE IN ADDITION TO A & B SERVICE CHECKLIST WHEN REQUIRED.

  • HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTIONS?

  • CHANGE TRANSMISSION OIL AND FILTERS

  • CHECK ROPS STRUCTURE AND MOUNTING BOLTS.

2000 HR (D) SERVICE. COMPLETE IN ADDITION TO A + B + C SERVICE CHECKLIST WHEN REQUIRED.

  • HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTIONS?

  • CHECK AND INSPECT ENGINE AND TRANSMISSION MOUNTS.

  • INSPECT CRANKSHAFT VIBRATION DAMPER.

  • CHANGE ALL DIFFERENTIAL AND FINAL DRIVE OILS.

  • CHANGE HYDRAULIC OIL AND FILTERS.

  • CHECK AND ADJUST ENGINE VALVE TRAIN COMPONENTS.

6000 HR SERVICE.

  • CHANGE CAT ELC COOLANT

SAFETY CHECKLIST.

  • HAVE ALL APPLICABLE MAINTENANCE ITEMS BEEN COMPLETED DURING THIS SERVICE?

  • FIRE EXTINGUISHERS AND FIRE SUPPRESSION WHERE APPLICABLE

  • CHECK BATTERY ISOLATOR(S)

  • CHECK BATTERY AND TERMINAL SECURITY AND BATTERY BOX CONDITION

  • ARE E STOPS OPERATIONAL

  • CHECK ROTATING BEACON OPERATION

  • CHECK REVERSING ALARM OPERATION

  • CHECK HORN OPERATION.

  • CHECK PARK BRAKE OPERATION

  • IS SERVICE BRAKE OPERATION SAFE FOR USE?

  • IS STEERING SYSTEMS OPERATION SAFE FOR USE?

  • ARE MACHINE WARNING SYSTEMS AND GAUGES OPERATING CORRECTLY?

  • CHECK SEAT AND SEAT BELT CONDITION

  • IS OPERATORS CABIN SAFE AND FIT FOR PURPOSE?

  • CHECK WINDOW CONDITION

  • CHECK MIRROR CONDITION

  • CHECK WIPER OPERATION

  • IS UHF OR SITE RADIO FITTED AND OPERATIONAL?

  • ARE ALL EXTERNAL LIGHTS WORKING AND ADEQUATE FOR NIGHT OPERATIONS?

  • LADDER AND HANDRAIL CONDITION

  • ARE ALL GUARDS AND COVERS FIT FOR PURPOSE?

  • CHECK HYDRAULIC HOSE CONDITION

  • CHECK FOR EXCESSIVE OIL LEAKAGE

  • CHECK G.E.T IS SECURE AND FIT FOR PURPOSE.

  • ARE ALL MACHINE PINS AND RETAINERS SECURE

  • TYRE CONDITION POSITION 1

  • TYRE CONDITION POSITION 2

  • TYRE CONDITION POSITION 3

  • TYRE CONDITION POSITION 4

SIGN OFF

  • ARE ALL REQUIRED MAINTENANCE ITEMS COMPLETE AND THE MACHINE FIT FOR SERVICE?

  • LIST ANY FURTHER WORKS REQUIRED.

  • HAVE YOU REMOVED YOUR PERSONAL DANGER LOCK?

  • Add signature

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EMAIL COMPLETED FORM TO: JUSTIN@HENRY.NET.AU

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