Title Page
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STARTED:
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UNIT ID #
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UNIT SERVICE HOUR READING:
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THIS SERVICE TYPE:
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Location
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NEXT ROUTINE SERVICE DUE AT ....... HRS
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NEXT ROUTINE SERVICE TYPE.
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THIS ROUTINE SERVICE COMPLETED BY
SERVICE CHECKLIST. COMPLETE WHERE APPROPRIATE.
200-250HR (A) SERVICE SCHEDULE
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ISOLATE MACHINE AND COMPLETE SITE SPECIFIC DOCUMENTATION BEFORE CONTINUING.
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CHECK RADIATOR AND HEADER TANK COOLANT LEVELS / ADJUST AS REQUIRED.
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CHANGE ENGINE OIL
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CHANGE ENGINE OIL FILTER(S)
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CHANGE ENGINE AIR CLEANERS
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CHANGE ALL FUEL FILTERS
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CHECK AND CLEAN FUEL STRAINER
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CHECK/ADJUST/REPLACE FAN BELT WHERE APPLICABLE
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CHECK/ADJUST/REPLACE ALTERNATOR BELT
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CHECK/ADJUST/REPLACE AC BELT
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CHECK TRANSMISSION OIL LEVEL AND ADJUST IT REQUIRED.
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CHECK HYDRAULIC OIL LEVEL AND ADD IF REQUIRED.
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CHECK LEFT AND RIGHT FINAL DRIVE OIL LEVELS
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CLEAN CAB FILTERS
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CHECK AND ADD OIL TO EQUALISER BAR PIVOT SHAFT RESERVOIR OR LUBRICATE EQUALISER BAR PIVOT SHAFT
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LUBRICATE EQUALISER BAR END BEARINGS
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GREASE ALL ROTATING SHAFTS AND GREASE POINTS WHERE APPLICABLE.
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CHECK TRACK MASTER LINK BOLT TENSION LEFT AND RIGHT
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IS GET SERVICEABLE AND FIT FOR PURPOSE?
500HR (B) SERVICE SCHEDULE
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HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?
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CHANGE HYDRAULIC AND RETURN FILTERS
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CHANGE PILOT OIL FILTERS
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CHANGE TRANSMISSION FILTERS
1000HR (C) SERVICE SCHEDULE.
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HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?
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CHANGE LEFT AND RIGHT FINAL DRIVE OILS
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CHANGE TRANSMISSION OIL
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CHECK AND CLEAN TRANSMISSION SCREEN.
2000HR (D) SERVICE SCHEDULE.
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HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?
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CHANGE HYDRAULIC OIL AND FILTERS..
6000HR (E) SERVICE SCHEDULE.
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CHANGE CAT ELC COOLANT.
SAFETY CHECKLIST.
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ARE ALL MAINTENANCE ITEMS COMPLETED AS PER THE CORRECT SERVICE SCHEDULE?
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FIRE EXTINGUISHER/SUPPRESSION WHERE APPLICABLE.
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IS BATTERY ISOLATOR SERVICEABLE?
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ARE BATTERIES SECURE AND IS BATTERY BOX ENCLOSURE SAFE?
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ARE E STOPS OPERATIONAL?
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ROTATING BEACON(S)
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IS PARK BRAKE SERVICEABLE?
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IS SERVICE BRAKE SAFE FOR USE
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DOES STEERING SYSTEM OPERATE CORRECTLY?
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IS THE BACK UP ALARM OPERATIONAL?
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ARE MACHINE WARNING SYSTEMS AND GAUGES OPERATING CORRECTLY?
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SEAT AND SEAT BELT CONDITION?
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IS THE OPERATORS CABIN FIT FOR PURPOSE?
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WINDOW CONDITION?
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WIPER OPERATION
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MIRROR CONDITION
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HORN OPERATION
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UHF OR SITE RADIO FITTED AND OPERATIONAL.
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ARE ALL EXTERNAL LIGHTS WORKING AND FIT FOR NIGHT OPERATION?
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GUARD AND COVER CONDITION?
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HANDRAIL AND LADDER CONDITION
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HYDRAULIC HOSE CONDITION
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IS MACHINE FREE OF EXCESSIVE OIL LEAKS?
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GENERAL UNDERCARRIAGE CONDITION FIT FOR PURPOSE?
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ARE ALL PINS AND RETAINERS SECURE?
SIGN OFF
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ARE ALL REQUIRED MAINTENANCE ITEMS COMPLETED AND THE MACHINE FIT FOR OPERATION?
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LIST ANY FURTHER WORKS REQUIRED.
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HAVE YOU REMOVED YOUR PERSONAL ISOLATION LOCK?
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SIGNATURE
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COMPLETED: