Title Page

  • STARTED:

  • UNIT ID #

  • UNIT SERVICE HOUR READING:

  • THIS SERVICE TYPE:

  • Location
  • NEXT ROUTINE SERVICE DUE AT ....... HRS

  • NEXT ROUTINE SERVICE TYPE.

  • THIS ROUTINE SERVICE COMPLETED BY

SERVICE CHECKLIST. COMPLETE WHERE APPROPRIATE.

200-250HR (A) SERVICE SCHEDULE

  • ISOLATE MACHINE AND COMPLETE SITE SPECIFIC DOCUMENTATION BEFORE CONTINUING.

  • CHECK RADIATOR AND HEADER TANK COOLANT LEVELS / ADJUST AS REQUIRED.

  • CHANGE ENGINE OIL

  • CHANGE ENGINE OIL FILTER(S)

  • CHANGE ENGINE AIR CLEANERS

  • CHANGE ALL FUEL FILTERS

  • CHECK AND CLEAN FUEL STRAINER

  • CHECK/ADJUST/REPLACE FAN BELT WHERE APPLICABLE

  • CHECK/ADJUST/REPLACE ALTERNATOR BELT

  • CHECK/ADJUST/REPLACE AC BELT

  • CHECK TRANSMISSION OIL LEVEL AND ADJUST IT REQUIRED.

  • CHECK HYDRAULIC OIL LEVEL AND ADD IF REQUIRED.

  • CHECK LEFT AND RIGHT FINAL DRIVE OIL LEVELS

  • CLEAN CAB FILTERS

  • CHECK AND ADD OIL TO EQUALISER BAR PIVOT SHAFT RESERVOIR OR LUBRICATE EQUALISER BAR PIVOT SHAFT

  • LUBRICATE EQUALISER BAR END BEARINGS

  • GREASE ALL ROTATING SHAFTS AND GREASE POINTS WHERE APPLICABLE.

  • CHECK TRACK MASTER LINK BOLT TENSION LEFT AND RIGHT

  • IS GET SERVICEABLE AND FIT FOR PURPOSE?

500HR (B) SERVICE SCHEDULE

  • HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  • CHANGE HYDRAULIC AND RETURN FILTERS

  • CHANGE PILOT OIL FILTERS

  • CHANGE TRANSMISSION FILTERS

1000HR (C) SERVICE SCHEDULE.

  • HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  • CHANGE LEFT AND RIGHT FINAL DRIVE OILS

  • CHANGE TRANSMISSION OIL

  • CHECK AND CLEAN TRANSMISSION SCREEN.

2000HR (D) SERVICE SCHEDULE.

  • HAVE YOU COMPLETED ALL ITEMS ON THE PREVIOUS SERVICE SCHEDULE SECTION?

  • CHANGE HYDRAULIC OIL AND FILTERS..

6000HR (E) SERVICE SCHEDULE.

  • CHANGE CAT ELC COOLANT.

SAFETY CHECKLIST.

  • ARE ALL MAINTENANCE ITEMS COMPLETED AS PER THE CORRECT SERVICE SCHEDULE?

  • FIRE EXTINGUISHER/SUPPRESSION WHERE APPLICABLE.

  • IS BATTERY ISOLATOR SERVICEABLE?

  • ARE BATTERIES SECURE AND IS BATTERY BOX ENCLOSURE SAFE?

  • ARE E STOPS OPERATIONAL?

  • ROTATING BEACON(S)

  • IS PARK BRAKE SERVICEABLE?

  • IS SERVICE BRAKE SAFE FOR USE

  • DOES STEERING SYSTEM OPERATE CORRECTLY?

  • IS THE BACK UP ALARM OPERATIONAL?

  • ARE MACHINE WARNING SYSTEMS AND GAUGES OPERATING CORRECTLY?

  • SEAT AND SEAT BELT CONDITION?

  • IS THE OPERATORS CABIN FIT FOR PURPOSE?

  • WINDOW CONDITION?

  • WIPER OPERATION

  • MIRROR CONDITION

  • HORN OPERATION

  • UHF OR SITE RADIO FITTED AND OPERATIONAL.

  • ARE ALL EXTERNAL LIGHTS WORKING AND FIT FOR NIGHT OPERATION?

  • GUARD AND COVER CONDITION?

  • HANDRAIL AND LADDER CONDITION

  • HYDRAULIC HOSE CONDITION

  • IS MACHINE FREE OF EXCESSIVE OIL LEAKS?

  • GENERAL UNDERCARRIAGE CONDITION FIT FOR PURPOSE?

  • ARE ALL PINS AND RETAINERS SECURE?

SIGN OFF

  • ARE ALL REQUIRED MAINTENANCE ITEMS COMPLETED AND THE MACHINE FIT FOR OPERATION?

  • LIST ANY FURTHER WORKS REQUIRED.

  • HAVE YOU REMOVED YOUR PERSONAL ISOLATION LOCK?

  • SIGNATURE

  • COMPLETED:

EMAIL COMPLETED CHECKLIST TO: JUSTIN@HENRY.NET.AU

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