Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
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Make & Model:
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Rego No:
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Serial No:
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Service Cycle
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SWL - Basket/ Main Platform
Critical bolts and inspections
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Check and tighten all critical fasteners (3,6,9,12 months)
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Check all roll pins are present and located correctly (3,6,9,12 months)
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Check mesh of slew ring and pinion gear (6,12 months)
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Check wear deflection on slew ring (12 months)
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Check all cylinders and rods for signs of leakage and damage (3,6,9,12 months)
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Inspect all levelling system for signs of wear or damage Check level rod locks nuts (6,12 months)
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Check guardrail s/sideboards and floor for damage (3,6,9,12 months)
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Inspect critical welds at base and frame for signs of cracks- damage or distortion. (3,6,9 months)
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Conduct NDT of critical welds at base frame (Conducted by certified 3rd party) - (12 months)
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Check pins and bushes for wear (6,12 months)
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Check condition of insulation covers, booms and paintwork. Repair as required. (3,6,9,12 months)
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Check basket mount and bolts (3,6,9,12 months)
Hydraulics
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Clean hydraulic oil breather cap filter (3,6,9,12 months)
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Check turret and booms for leaks (3,6,9,12 months)
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Check and adjust basket levelling holding valves (12 months)
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Check all cylinder holding valves. Raise all booms up and away from rests. Without 'deadman' activated, operate bottom, top & fly (if fitted) booms independently. If boom lowers, check holding valves. (3,6,9,12 months)
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Check pressure and return filters for "clogging". Ensure truck is running for at least 10min for signal to show. (Visual check only) (3,6,9,12 months)
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Replace pressure filter (ref. lube chart) (12 months)
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Replace return line filter (ref. lube chart) (12 months)
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Accumulator inspection (Licensed Pressure Vessel Inspector) (if fitted) Every 2 Years
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Replace suction strainers (12 months)
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Take oil sample for analysis (compare previous) (12 months)
Lubrication
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Grease Knuckle and top jib cylinder (points - ref.lube chart) (3,6,9,12 months)
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Grease basket pivot and levelling cylinder (points - ref. lube chart) (3,6,9,12 months)
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Grease slew race (points - refer lube chart) (3,6,9,12 months)
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Check slew box oil level and security (3,6,9,12 months)
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Change slew box oil (as per service guide)
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Inspect and lubricate levelling rod (3,6,9,12 months)
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Check operation of all controls (base & basket) including deadman (3,6,9,12 months)
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Anti-seize on pins of spring lockouts (12 months)
Operational, Emergency and Safety items
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Operate machine from base, test all controls for correct operation through all positions (3,6,9,12 months)
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Operate machine from basket, test all controls for correct operation through all positions (3,6,9,12 months)
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Inspect level gauges and replace if damaged or missing (3,6,9,12 months)
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Check all emergency systems - emergency batteries and charging system, operation of electric pump and emergency controls (3,6,9,12 months)
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Check for correct operation of spring lockouts (3,6,9,12 months)
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Inspect controlled descent device for mounting, top damage and length of rope (3,6,9,12 months)
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Inspect basket/boom harness mounting points (3,6,9,12 months)
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Check safety interlock are operating on PTO, tower and legs (3,6,9,12 months)
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Inspect all labels & signage are legible (3,6,9,12 months)
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Test e/stops (3,6,9,12 months)
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Check operation and record hour meter readings (3,6,9,12 months)
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Check and inflate tyres to correct pressure (3,6,9,12 months)
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Check basket tie down and basket rest (3,6,9,12 months)
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Check attachment of PTO & Pump, engagement and indicator lamp, check for oil leaks (3,6,9,12 months)
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Check bleed down operation. Ensure full stroking of all cylinders to remove air in system (3,6,9,12 months)
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Check for binding/damaged LV covers (3,6,9,12 months)
Description
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Check springs, shackles and pins for signs of damage (12 months)
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Check that fire extinguisher is fully charged and in date (3,6,9,12 months)
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Check revolving lamps (3,6,9,12 months)
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Inspect surface leakage current test electrode (3,6,9,12 months)
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Perform electrical insulation test (if LV or HV insulated) (6,12 months)
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Fill out operators log book (3,6,9,12 months)
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Load test batteries, check water level and condition (3,6,9,12 months)
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Slew gearbox brake test (12 months)
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Clean/ polish boom surface inside and out (3,6,9,12 months)
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Check/adjust/replace telescopic boom wearpads (3,6,9,12 months)
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Ensure all warning buzzers are operating correctly (3,6,9,12 months)
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Remove any 'homemade' switch over-ride systems (3,6,9,12 months)
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Check 'boom straight' sensor operating correctly (3,6,9,12 months)
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Full details of work performed
Certification by responsible person:
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I certify that the described plant is to the manufacturer's specifications and is being serviced and maintained by competent personnel to the manufacturer's recommendations
- Sean Hayward Auto-Electrician (2763 104802 132298)
- Frank Cleto - Heavy diesel mechanic (2213301801125928
- Roger Buhagair - 4th Year Apprentice
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