Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
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Rail Industry Vehicle Registration No.
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Inspection/ Test Date:
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Vehicle Description:
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Vehicle Registration:
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Vehicle Owner:
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Odometer / Hour Reading:
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Hi-Rail Label No:
Please complete this checklist for each Hi-Rail vehicle annually ( 6 month test performed in house and on 12 month inspection performed by approved 3rd party) machine tested twice a year
Structure
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1.1 - check front axle lockout (where fitted) for correct function
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1.2 - Check "over centre" condition is maintained ( or other positive locking system)
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1.3 - Check frame areas, welds, mounting points for looseness and cracks
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1.4 - Check that rail guidance suspension arm clamping bolts are secured and in place
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1.5 - check splined suspension arm for wear and deterioration
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1.6 - check chassis where road-rail frame is connected, for cracks, wear and security
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1.7 - check for wear, cracks, Structual damage and lubrication
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1.8 - check for bolt tightness
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1.9 - check pivot points and ram mountings for wear, security and lubrication
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1.10 - check front and rear suspension for wear and damage
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1.11 - check all road wheels cannot be lifted off rail leaving vehicle unbraked
Rail Wheels
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2.1 - check rail wheel for condition
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2.2 - check wheel studs and nuts for security, damage and replace/ correct torque if necessary
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2.3 - check web flange and tread cracks, wear and profile condition to ESR 0330 and ESR 0001 - G (ANZR -1 wheel profile) Flange minimum thickness 19mm
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F/L -
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F/R -
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B/L -
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B/R -
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2.4 - check wheel bearings for wear & damage
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2.5 - crack test stub axle and flextore spines (if fitted)
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Add media
Wheel Alignment
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3.1 - check and if necessary adjust back to back gauge of front and rare guide wheels to - <br>-Standard gauge 1360mm <br>- +omm/ -3mm <br>Measured at the wheel/rail interface <br>
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3.1 - check and if necessary adjust back to back gauge of front and rare guide wheels to - <br>-Broad gauge 1525mm <br>- +omm/ -3mm <br>Measured at the wheel/rail interface <br>
Defect Log
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# defects
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# Actions
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Date completed
Parts ordered/used
By signing this checklist you acknowledge that you have carried out the above inspections
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I certify that the described plant is to the manufacturer's specifications and is being serviced and maintained by competent personnel to the manufacturer's recommendations
- Sean Hayward Workshop supervisor/Auto-Electrician (2763 104802 132298)
- Frank Cleto - Heavy diesel mechanic (2213301801125928)
- Roger Buhagair - 4th year Apprentice
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