Title Page
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Machine Model
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MMU Serial Number
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MMU Unit Number
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Manufacturing Job Number
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DISTRIBUTION : Name
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DISTRIBUTION : Position
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DISTRIBUTION : Function
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Conducted on
Machine Fluid & Filter Service
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1. Check engine oil level
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2. Check engine oil system for leaks
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3. Check coolant level
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4. Check coolant system for leaks
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5. Check that fuel & oil filters are secure & not leaking
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6. Check hydraulic oil level
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7. Check level of Volvo fuel tank & fill to minimum of 30% capacity
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8. Check drain plug tensions on all chem ads, fuel reservoirs
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9. Check widescreen washer bottle level is full
Process Equipment Lubrication
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1. Lubricate the large hose reel bearing swivel joint with 6 grease pumps
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2. Lubricate each of the ANE pump lube points with 6 grease pumps
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3. Lubricate the front and rear AN belly auger bearings with 10 grease pumps and then replace nipple with a SS plug
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4. Lubricate the upper and lower incline auger bearings with 10 grease pumps and then replace nipple with a SS plug
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5. Lubricate the front and rear discharge auger bearings with 10 grease pumps and then replace nipple with a SS plug
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6. Lubricate the product pump drive bearing with 4 grease pumps
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7. Lubricate the slew drive bearing with 6 grease pumps per nipple
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8. Lubricate the hydraulic rotary joint nipple with 4 grease pumps
Cab General
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1. Check general tidiness of cab
Machine General
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1. Check wheel nut indicators are fitted and aligned to specification
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2. Check battery terminals are tight and lubricated
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3. Check hoses routing and clamping for potential chaffing and unwanted hose movement
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4. Check if all electrical harness terminations have rubber and denzo tape fitted
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5. Check if exposed parts are painted per specification
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6. Check if all non-painted components have rust preventive coating, per specification
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7. Check boom extension cylinder for leaks and chrome condition
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8. Check if hand-held fire extinguishers (if fitted) are charged, tagged and dated (must be stamped within the last six months)
Service Platform
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1. Check the adjustment of the powered access ladder
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2. Check the adjustment of the handrail gate latch. handrail gate must self-latch when closed
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3. Check all fall-arrest anchor points are installed to specification requirements. Anchor points must freely rotate. Check I.D. tags are installed with rating and installation date
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4. Check all platform electrical and hydraulic connections for tightness
Plate and Films
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1. Check the Vehicle Conversion serial number plate is installed and markings are legible. Check extra driver's door VIN plate is added
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2. Check the ROPS serial number plate is installed and markings are legible
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3. Check if all films are installed on entire machine
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4. Check the rear of the process module includes the dangerous goods placarding
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5. Check the placard holder on the front of the work platform includes the following placards :<br>1x Yellow Placard ( Oxidizing Agent 5.1 )
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6. Check all machine films are clean and legible
Literature
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1. Check the Emergency Procedure Guides holder is fitted and includes HM23514 Instruction Kit with :<br>* 1x Emergency Procedure Guide - Vehicle Fire<br>* 2x Emergency Procedure Guide - AN and ANE
Machine Functional Tests
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1. Inspection and Test Plan (Software Configuration) must be completed prior to these tests
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2. Check horn operation
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3. Check transmission gear selection operation. Forward - Reverse
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4. Check steering and wheel stops operation
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5. Check service brake operation
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6. Check parking brake operation
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7. CHeck reverse alarm operation
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8. Check boom extend and retract operation
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9. Check operation of camera system. Monitor must display the front camera view as default. Monitor must display rear camera view when reverse gear is selected.
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10. Check operation of all lighting, including the flashing beacons.
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11. Check operation all gauges and indicators on instrument panel.
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12. Check hour meter is operating correctly
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13. Check if resettable fuses are fitted to cab
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14. Check operation of all circuit breakers in the engine compartment
Orica Safety and Quality Equipment
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1. Check the cab includes the following items :<br>* 2x Eyewash bottles<br>* 1x First Aid Kit<br>* 1x MPU Bag (Emergency Kit)<br>* 1x Lanyard
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2. Check the quality cabinet beside the product hopper includes the following items :<br>* 1x QA kit<br>* 2x density measuring jug<br>* 1x Alcohol thermometer<br>* 5kg electronic scales<br>* 2kg test weight<br>* 10kg test weight
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3. Check if the following are strapped to the storage tray :<br>* 1x 20 liter plastic bucket with lid
Final Inspection & Preparation for Dispatch
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1. Check machine is properly washed to remove oils, protective coatings (if required) and other debris.
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2. Inspect machine paint quality. Repiar or touch up if required.
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3. Check all oil lelvel sight glasses are clean and legible.
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4. Check all surfaces & components requiring protection agaisnt ANE corrosion are protected to specification.
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5. Clean & adjust all lighting.
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6. Clean windows and windscreenusing glass cleaner.
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7. Clean entire cab with surface cleaner, ensuring all panels are free from dust marks.
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8. Clean & adjust all mirrors.
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9. Clean any hand, foot prints or marks from machine.
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10. Check if 1kg fire extinguisher is fitted to the cab.
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11. Cover 3x dangerous goods placarding, either side of product tank and rear of process fuel tanks
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12. Check if the following tanks are empty * Main process tank * Fuel tank * Chem ad tanks * Check if drain plugs are fitted to all tanks
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13. Check actual machine build configuration agianst the configuration sheet and sign off configuration. (This must be signed by a supervisor)
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Take photographs and of overall machine as follows: Machine - Front Machine - RH side Machine - LH side Machine - Rear
MDR Records
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1. Engineering department to file the final machine photographs in the Manufacturer Data Record (MDR)
APPROVAL
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Position
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Name & Signature
