INSPECTION REPORT - SKM (RTIO) - FALK/JV Engineering Conveyor Drives

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

PROJECT DETAILS

• Inspection Report Number

• Project

  CLB

  CLBB

  DIN

  CWP

• Project Number

  CLB-M-SM-2504

• Supplier

  FALK AUSTRALIA

• Sub-Contractor

  JV Engineering

• Supplier Contact

  Jeff Bear Mob: 0419957787 Address: 100 Dowd Street. Welshpool

• Description Of Inspection

  Inspection Of Conveyor Drive Base

• Inspection Engineer (Inspected By)

  Select Biju Kurian Pottayil Simon Rigg Lloyd Danny D Collin Clay Barry Ebert

  • Biju Kurian Pottayil
  • Simon Rigg
  • Lloyd
  • Danny D
  • Collin
  • Clay
  • Barry Ebert

DETAILS OF INSPECTION

• Materials/Equipments Inspected :

• CV651-Base Frame - Drg C33029, C33027 Sheet 1 & Sheet 2, C33015

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV651-Bracket APU Enclosure x 2 off - E34432

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV651-Fasteners item 3,4,5 - As per Drg C33029

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV511 - Base Frame - As Per Drg C33024 1,2 & 3

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV521 - Base Frame - As Per Drg C33024 1,2 & 3

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV514 - Base Frame - As Per Drg C33024 1,2 & 3

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV524 - Base Frame - As Per Drg C33024 1,2 & 3

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV853 - Base Frame - As Per Drg C33205 1,2 & 3

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV853 - Bracket APU Enclosure x 2 off - As per Drg E34432

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 - Base Frame - As per drg C33018 1,2 & 3

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 - Bracket APU Enclosure x 2 off - As per Drg E34432 Rev 1

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 - Plaque: Jack x 4 off - As per Drg E34190

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 - Plaque: Bolt Torque - As per Drg E34191

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 (Spare)- Base Frame - As per Drawing C33019 1 & 2

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 (Spare)- Bracket APU Enclosure x 2 off- As per Drg E34432 Rev 1

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 (Spare)- Plaque: Jack x 4 off- As per Drg E34190

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV854 (Spare)- Plaque: Bolt Torque- As per Drg E34191

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 - Base Frame - As per Drawing C33019 1 & 2

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 - Bracket APU Enclosure x 2 off- As per Drg E34432 Rev 1

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 - Plaque: Jack x 4 off- As per Drg E34190

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 - Plaque: Bolt Torque- As per Drg E34191

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 (Spare)- Base Frame - As per Drawing C33019 1 & 2

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 (Spare)- Bracket APU Enclosure x 2 off- As per Drg E34432 Rev 1

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 (Spare)- Plaque: Jack x 4 off- As per Drg E34190

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• CV852 (Spare)- Plaque: Bolt Torque - As per Drg E34191

  Select Cut Fabrication Completed Internal Welding Completed & Inspected External Welding Completed Stress Relieved As Built Dimensions Checked Machining Completed and reports in MDR Released for Surface treatment Final Inspection & IRC Issued

  • Cut
  • Fabrication Completed
  • Internal Welding Completed & Inspected
  • External Welding Completed
  • Stress Relieved
  • As Built Dimensions Checked
  • Machining Completed and reports in MDR
  • Released for Surface treatment
  • Final Inspection & IRC Issued

• Add media

  Media

• Standards/Specifications Applicable

  AS4100, AS1554.1, AS4458

• Drawing Numbers Applicable

  As Above

INSPECTION/EXPEDITING DETAILS & COMMENTS

DOCUMENTATION STATUS

• Contract Documents Available

  Yes

  No

  N/A

• ITP's Current Rev & Approval Status

  Yes

  No

  N/A

• Drawings Current & AFC

  Yes

  No

  N/A

• Manufacturing Schedules current Rev

  Yes

  No

  N/A

• Contractor's Procedure Available

  Yes

  No

  N/A

RAW MATERIALS

• All Materials Received

  Yes

  No

  N/A

• All Materials Stored correctly

  Yes

  No

  N/A

• All Material Certificates Received

  Yes

  No

  N/A

INSPECTION & TEST STATUS

• All Materials Conforming

  Yes

  No

  N/A

• NCR's Raised (NCR Numbers)

• Non-Conforming item's disposition

• Non-Conforming items identified & Segregated

  Yes

  No

  N/A

IN-PROCESS INSPECTION & TEST STATUS

• All materials inspected on receipt

  Yes

  No

  N/A

• ITP's progressively signed

  Yes

  No

  N/A

• ITP Hold & Witness Points attended

  Yes

  No

  N/A

• Inspection & Test Records verified

  Yes

  No

  N/A

• NDT by authorized personnel

  Yes

  No

  N/A

• Inspection, Measuring & Test Equipment calibrated

  Yes

  No

  N/A

MANUFACTURING STATUS

• All Work done safely

  Safe

  At Risk

  N/A

• Resources available for completing job on time

  Yes

  No

  N/A

• SKM jobs prioritized to avoid any potential delays on contract

  Yes

  No

  N/A

• Appropriate number of personnel on job

• Appropriate supervision on job

  Yes

  No

  N/A

• Progress in accordance with Schedule

• Add media

  Media

• Technical Queries recorded on Register

  Yes

  No

  N/A

• Technical Queries outstanding

• ITP & MDR Status reflect current job status

  Yes

  No

  N/A

HANDLING, STORAGE & PACKAGING

• Materials and equipment are handled as per the contract requirement

  Yes

  No

  N/A

• Materials and equipment stored safely and in designated areas<br>

  Yes

  No

  N/A

• Packing and Protection in accordance with contract

  Yes

  No

  N/A

TRANSPORT

• Inspection Release Certificate completed and issued to Contractor and QA/QC Supt:

  Yes

  No

  N/A

• Consignment Note complete and accurate

  Yes

  No

  N/A

• IRC and Con Note affixed to goods/equipment

  Yes

  No

  N/A

• Goods/equipment marked in accordance with contract

  Yes

  No

  N/A

• Equipment loaded and secured on transport in accordance with contract

  Yes

  No

  N/A

COMPONENTS/MATERIALS

• Estimated overall Percent Complete

• All Materials Ordered (No materials outstanding to be ordered)

  Yes

  No

  N/A

• All Materials Delivered to Contractors Facility

  Yes

  No

  N/A

INSPECTION STAGE

• Inspection Status

  FIRST

  INTERIM

  FINAL

• Inspection Engineer Signature

  Sign

• Signed On

  Date