INSPECTION REPORT - SKM (RTIO) - RCR

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

PROJECT DETAILS

• Inspection Report Number

• Project

  CLB

  CLBB

  DIN

  CWP

• Project Number

  CLB-M-SM-2528 Compressor Brake Car Fabrication

  CLB-M-SM-2540 Chutes & Impact Plates

  CLB-E-SM-2543 Wharf Sub-Station Base

• Supplier

  Georges Youssef (97264545) RCR, #239 Planet Street, Welshpool

  Greg Davis RCR, #239 Planet Street, Welshpool

• Sub-Contractor

• Supplier Contract

• Description Of Inspection

  Compressor Brake Car Fabrication

  Chutes & Impact Plates

  Wharf Sub-Station Base

• Inspection Engineer (Inspected By)

  Select Biju Kurian Pottayil Simon Rigg Lloyd Robinson Danny Sfreddo Clay Williams Collin Thompson Barry Ebert

  • Biju Kurian Pottayil
  • Simon Rigg
  • Lloyd Robinson
  • Danny Sfreddo
  • Clay Williams
  • Collin Thompson
  • Barry Ebert

DETAILS OF INSPECTION

• Materials/Equipments Inspected :

• Progress Photos

  Media

• Standards/Specifications Applicable

  CLB-SPE-M-065 CHUTE INSERT & IMPACT PLATES AS4041, AS3992, AS2980,SKM-STD-C-009,SKM-STD-C-011,SS-M101,SS-M116,CL-0000-M-00518,CL-0000-M-00512,SS-M117,RTIO-HSE-0093647

  CLB-M-SM-2528 COMPRESSOR BRAKECAR FABRICATION,AS4041, AS3992, AS2980,SKM-STD-C-009,SKM-STD-C-011

  CLB-E-SM-2543 Wharf Sub-Station Base,AS4041, AS3992, AS2980,SKM-STD-C-009,SKM-STD-C-011

• Drawing Numbers Applicable

INSPECTION/EXPEDITING DETAILS & COMMENTS

DOCUMENTATION STATUS

• Contract Documents Available

  Yes

  No

  N/A

• ITP's Current Rev & Approval Status

  Yes

  No

  N/A

• Drawings Current & AFC

  Yes

  No

  N/A

• Manufacturing Schedules current Rev

  Yes

  No

  N/A

• Contractor's Procedure Available

  Yes

  No

  N/A

RAW MATERIALS

• All Materials Received

  Yes

  No

  N/A

• All Materials Stored correctly

  Yes

  No

  N/A

• All Material Certificates Received

  Yes

  No

  N/A

INSPECTION & TEST STATUS

• All Materials Conforming

  Yes

  No

  N/A

• NCR's Raised

  Yes

  No

  N/A

• Non-Conforming item's disposition

• Non-Conforming items identified & Segregated

  Yes

  No

  N/A

IN-PROCESS INSPECTION & TEST STATUS

• All materials inspected on receipt

  Yes

  No

  N/A

• ITP's progressively signed

  Yes

  No

  N/A

• ITP Hold & Witness Points attended

  Yes

  No

  N/A

• Inspection & Test Records verified

  Yes

  No

  N/A

• NDT by authorized personnel

  Yes

  No

  N/A

• Inspection, Measuring & Test Equipment calibrated

  Yes

  No

  N/A

MANUFACTURING STATUS

• All Work done safely

  Safe

  At Risk

  N/A

• Resources available for completing job on time

  Yes

  No

  N/A

• SKM jobs prioritized to avoid any potential delays on contract

  Yes

  No

  N/A

• Appropriate number of personnel on job

• Appropriate supervision on job

  Yes

  No

  N/A

• Progress in accordance with Schedule

• Progress Photos

  Media

• Technical Queries recorded on Register

  Yes

  No

  N/A

• Technical Queries outstanding

• ITP & MDR Status reflect current job status

  Yes

  No

  N/A

SUPPLY OF CHUTE IMPACT PLATES

• CV450 - 1 QTY - 1800mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV514 - 1 QTY - 1800mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV520 - 1 QTY - 1800mm (Belt Width) - Standard Fixed (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV524 - 1 QTY - 1800mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV650 - 1 QTY - 1800mm (Belt Width) - Standard Fixed (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV651 - 1 QTY - 1800mm (Belt Width) - Special Shuttle (Type Of Impact Plate)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV651 Spare - 1 QTY - 1800mm (Belt Width) - Special Shuttle (Type Of Impact Plate)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV654 - 1 QTY - 1800mm (Belt Width) - Special Fixed (Type Of Impact Plate)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV654 Spare - 1 QTY - 1800mm (Belt Width) - Special Fixed (Type Of Impact Plate)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV655 - 1 QTY - 1800mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV711 - 1 QTY - 1800mm (Belt Width) - Standard Fixed (Type Of Impact Plate) - Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV851 - 1 QTY - 1524mm (Belt Width) - Standard Fixed (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV851 Spare - 1 QTY - 1524mm (Belt Width) - Standard Fixed (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV852 - 1 QTY - 1524mm (Belt Width) - Special Fixed (Type Of Impact Plate)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV852 Spare - 1 QTY - 1524mm (Belt Width) - Special Fixed (Type Of Impact Plate)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV853 - 1 QTY - 1524mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV853 Spare - 1 QTY - 1524mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV854 - 1 QTY - 1800mm (Belt Width) - Special Fixed (Type Of Impact Plate) - Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV854 Spare - 1 QTY - 1800mm (Belt Width) - Special Fixed (Type Of Impact Plate) - Complete with Rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• SPARE (CV450, CV514, CV524, CV655) - 1 QTY - 1800mm (Belt Width) - Standard Shuttle (Type Of Impact Plate) - Complete with rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• SPARE (CV520, CV650, CV711) - 1 QTY - 1800mm (Belt Width) - Standard Fixed (Type Of Impact Plate) - Complete with rollout Trolley

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

CHUTE INSERTS

• CV450 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV450/2 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV450 (Phase B) - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV450/2 (Phase B) - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV514 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV514 (Phase B) - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV520 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV524 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV524 (Phase B) - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV650 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV654 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV655 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV655 (Phase B) - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV711 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV851 - 1 QTY - 1524 mm (Belt Width) - Ceramic (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV852 - 1 QTY - 1524 mm (Belt Width) - Ceramic (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV853 - 1 QTY - 1524 mm (Belt Width) - Ceramic (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV853/2 - 1 QTY - 1524 mm (Belt Width) - Ceramic (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• CV854 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• SPARE 1 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• SPARE 2 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• SPARE 3 - 1 QTY - 1800mm (Belt Width) - Ledge (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

• SPARE - 1 QTY - 1524 mm (Belt Width) - Ceramic (Insert Wear Lining)

  Select Materials Delivered at Workshop Not Started Drawing Issues RFI/TQ outstanding Preprocessing Fit-Up & Fabrication Welding Started Welding & NDT Completed Stress Relieving Released for surface treatment Lining Inprogress Lining & Redline (AS BUILTS) mark ups completed IRC Completed and delivered to site

  • Materials Delivered at Workshop
  • Not Started
  • Drawing Issues
  • RFI/TQ outstanding
  • Preprocessing
  • Fit-Up & Fabrication
  • Welding Started
  • Welding & NDT Completed
  • Stress Relieving
  • Released for surface treatment
  • Lining Inprogress
  • Lining & Redline (AS BUILTS) mark ups completed
  • IRC Completed and delivered to site

TECHNICAL REQUIREMENTS FOR CHUTE INSERT & IMPACT PLATES

• All Chute works confoms to SS-M101

  Yes

  No

  N/A

• Impact Plates must have different colour coats to differentiate impact plates intended for shuttles and fixed transfer chutes.<br>(Paint color to be confirmed)

  Yes

  No

  N/A

• All liners installed and any red line markups submitted

  Yes

  No

  N/A

• All Impact Plate Ledge Liners (Cast) supplied by Bradken, complies as per SS-M116 & CL-0000-M-00518

  Yes

  No

  N/A

• Microledge and Ledge insert liners to be Bradken - must comply SS-M116 & CL-0000-M-00512

  Yes

  No

  N/A

• High Impact Zone in the chute insert to have Bradken "MICROLEDGE TYPE 2 BOLT ON" as per CL-0000-M-00512<br>Ausentic Manganese steel Grade H1A should be heat treated at a minimum of 1050 DegC for a minimum of 1 Hr per 25mm thickness and then water quenched.

  Yes

  No

  N/A

• Low Impact zone Impact Plate wear liners must be Bradken Duaplate as per CL-0000-M-00518 and all hardfaced liner plates to comply SS-M117

  Yes

  No

  N/A

• Low Impact zone Insert wear liners are Bradken Ni-Hard as per CL-0000-M-00512 complies SS-M116<br>Ni-Cr 4-600 shall be hardened and tempered inaccordance with the requirements of AS2027

  Yes

  No

  N/A

• Ceramic Liners for Impact plates and Chute inserts - 37mm Corro Tile Blue

  Yes

  No

  N/A

• All Cast Liner plate bolt holes cored to accept bolts from one side only.

  Yes

  No

  N/A

CAST LINER PLATE TOLERANCES

• Overall plate size is +/- 2mm

  Yes

  No

  N/A

• Bolt hole centres +/- 2mm

  Yes

  No

  N/A

• Bolt hole diagonals is +/- 2mm

  Yes

  No

  N/A

• Flatness measured on the non-wearing surface - Maximum convexity 1mm in 250mm & Maximum Concavity 2mm in 250mm

  Yes

  No

  N/A

• Cast Liner Plate Hardness Cr Mo 15 3 & Ni Cr 4-600 Minimum to be 555 BHN<br>H1A (High Impact) - 180 BHN will work harden in service

  Yes

  No

  N/A

• NOTE: The overall plate size tolerance shall be measured on the non-wearing side and shall include any plate squareness errors ie. that all plates must fit into a true rectangular frame which is 2mm larger than the specified plate size. Allowance for draft angles on both the external dimensions and cored holes are acceptable, however, this allowance shall be kept to a practical minimum

CAST LINER IDENTIFICATION PANEL

• All liner plates shall have recessed identification panel cast into the center of non-wear side 3mm deep Low Impact Cr Mo - Square<br>Moderate or Low impact Ni Cr 4-600 - Circle<br>H1A High Impact - Octagon<br>

  Yes

  No

  N/A

• The recess panel shall include<br>foundry identification letter<br>Heat/Melt identification code<br>Liner identification code (including 'w' if from the wide series)<br>the lettr RT and the letters shall not protrude above the surface of the plate and size shall be 12mm

  Yes

  No

  N/A

• Cast liner Paint identification<br>Cr Mo 15 3 - Bright Blue B23<br>Ni-Cr 4-600 Sunflower Yellow Y15<br>H1A - Jade G21

  Yes

  No

  N/A

• The Quality of cast liner plates ASTM E446

  Yes

  No

  N/A

• MDR for Liner/Bolts<br>Heat/Melt ID Code<br>Chemical Analysis<br>Hardness Testing<br>Quality Class (UT)<br>Dimensional Measurements

  Yes

  No

  N/A

LINER BOLTS

• Liner Bolt Material - manufactured from Medium Carbon Steel AS1442 Grade K 1045

  Yes

  No

  N/A

• Liner Bolt Heat Treatment - Flame hardened or Quenched directly from forging to meet hardness requirements.<br>Surface Hardness of Bolt Head - 58-62 Rockwell C<br>Minimum Hardness measured at a depth of 15mm below head and on bolt centreline -40 Rockwell C<br> (Ref AS1815 Part 1)

  Yes

  No

  N/A

• All bolts 75mm/95mm as per the drawings

  Yes

  No

  N/A

• All liner bolts supplied with Nyloc Nut and plain washer

  Yes

  No

  N/A

• The Standard thread for liner bolts M22 x 2.5

  Yes

  No

  N/A

• All bolts tagged as<br>Manufacturer name<br>Order Number<br>Heat/Cast Number<br>Grade<br>Size<br>Length

  Yes

  No

  N/A

HARD FACED LINER PLATES SS-M117

• Hardfaced liner plate is a duplex wear plate which is producced by hardfacing mild steel plate. The mild steel backing provides a ready means of attachment by Nelson Studs. The Backing material shall comply AS3678 Grade 250. Hardfacing shall comply as specified in the contract documentation

• Hardfacing shall comply as <br>- AS2576 Grade 2355 (duaplate D60 or Vidaplate V31) - Medium Impact and Sliding contact - Hardness : 600 -720HV, 55-60RC, Av660 HV ; 20-40% Carbides (Multiple Overlay) - Emerald G13 (Color)<br>- AS2576 Grade 2455 (eg. Duaplate D80 or Vidaplate V37) - Higher Impact - Hardness : 580 - 680HV, 55-60RC, Av635 HV ; 15-35% Carbides; (Multiple Overlay) - Ultramarine B21 (Color)<br>- AS2576 Grade 2560 (eg. Duaplate D90 or Vidaplate V34) - Low Impact and sliding contact - Hardness : 680 -780HV, 59-63RC, Av720 HV ; 25-40% Carbides (Single Overlay) - Waratah R14 (Color)<br>Smooth finishes can be by addition of a flux eg. Duaplate D60S

  Yes

  No

  N/A

• HardFaced Liner Plate Tolerances:<br>Overall Plate Size: +/- 2mm<br>Stud center Locations: +/-1mm<br>Stud Diagnols: +/- 1mm<br>Hole Centers: +/- 1mm<br>Hole Diagnols: +/- 1mm

  Yes

  No

  N/A

HANDLING, STORAGE & PACKAGING

• Materials and equipment are handled as per the contract requirement

  Yes

  No

  N/A

• Photos-Material Handling

  Media

• Materials and equipment stored safely and in designated areas<br>

  Yes

  No

  N/A

• Materials Stored (Photos)

  Media

• Packing and Protection in accordance with contract

  Yes

  No

  N/A

• Packaging (Photos)

  Media

TRANSPORT

• Inspection Release Certificate completed and issued to Contractor and QA/QC Supt:

  Yes

  No

  N/A

• Consignment Note complete and accurate

  Yes

  No

  N/A

• IRC and Con Note affixed to goods/equipment

  Yes

  No

  N/A

• Photos - IRC

  Media

• Goods/equipment marked in accordance with contract

  Yes

  No

  N/A

• Goods Marked as per Contract - Photos

  Media

• Equipment loaded and secured on transport in accordance with contract (RTIO-HSE-0093647)

  Yes

  No

  N/A

• Loaded and secured as per RTIO-HSE-0093647 (Photo Record)

  Media

COMPONENTS/MATERIALS

• Estimated overall Percent Complete

• All Materials Ordered (No materials outstanding to be ordered)

  Yes

  No

  N/A

• All Materials Delivered to Contractors Facility

  Yes

  No

  N/A

INSPECTION STAGE

• Inspection Status

  FIRST

  INTERIM

  FINAL

• Inspection Engineer Signature

  Sign

• Signed On

  Date