Title Page

  • Site conductedSIte

  • Conducted on

  • Prepared by

Site walkaround

  • Premises - State of repair (buildings/handling equipment)

  • How clean is the site (please provide photos where possible)

  • Physical contamination risks across the site (foreign bodies, control of visitors, unidentified IBC's/Totes, feed bags being used for waste, NOPS risk materials in production area)

  • Non-Conforming feeds - Quarantine area (approval records)

  • Intake office - Control of incoming goods - in order? Rejected loads (incoming). Delivery notes - last 3 loads/method of cleaning present? Samples available?

  • Weighbridge office - traceability of loads going out - Loading notes completed with last 3 loads/method of cleaning? Samples available?

  • Locks on all liquid/mineral intake points?

  • Hand additives area tidy and all records up to date?

  • Control of rework on site - is it clearly identified/dated and suitable for use? Is it being used on site?

  • Bulk out loading - Control of sieving's, are the bins changed regularly?

  • Any other key issues noted?

Paperwork

  • Personnel training records up to date?

  • Annual competency checks completed?

  • Site Managers competency assessed by the auditor

  • Operating procedures and Feed Safety training up to date?

  • Waste Disposal transfer notes available?

  • Pest control - Any issues during the last few visits?

  • Pest control NPTA certificate in date?

  • Pest control site plan up to date?

  • Maintenance records available?

  • Cleaning records available?

  • Plant calibration certificates available? Out of scope calibrations - have the issues been investigated to establish if feed safety affected? Are records present? Has the issue been fixed and is a recalibration certificate available?

  • Stock checks done and up to date? Evidence of them being carried out?

  • Any out of date/short life stock? Has it been reported to Technical office?

  • Production process - control of cross contamination/schedule/cross contamination matrix in place?

  • Is flush required and performed?

  • Any other issues?

Traceability exercise

Raw material - delivery in

  • Commodity

  • Date delivered

  • Supplier

  • Supplier approval

  • OM number

  • Tonnes delivered

  • Haulier

  • Assurance (TASCC number)

  • Reg number/trailer number

  • Last 3 loads

  • Last 3 loads cleaning method

  • Weighbridge/delivery note number

  • Sample available?

Finished product - delivery out

  • Commodity

  • Date delivered

  • Customer

  • Sales Order number

  • Tonnes delivered

  • Haulier

  • Assurance (TASCC number)

  • Reg number/trailer number

  • Last 3 loads

  • Last 3 loads cleaning method

  • Weighbridge/delivery note number

  • Sample available?

Production

  • Finished product name and number

  • Manufacture date

  • Batch number

  • Target weights vs actual - any issues?

  • Production records available?

  • Minerals/additives batch details recorded?

  • Formulation version matches label version?

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