Title Page
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Site conductedSIte
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Conducted on
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Prepared by
Site walkaround
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Premises - State of repair (buildings/handling equipment)
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How clean is the site (please provide photos where possible)
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Physical contamination risks across the site (foreign bodies, control of visitors, unidentified IBC's/Totes, feed bags being used for waste, NOPS risk materials in production area)
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Non-Conforming feeds - Quarantine area (approval records)
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Intake office - Control of incoming goods - in order? Rejected loads (incoming). Delivery notes - last 3 loads/method of cleaning present? Samples available?
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Weighbridge office - traceability of loads going out - Loading notes completed with last 3 loads/method of cleaning? Samples available?
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Locks on all liquid/mineral intake points?
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Hand additives area tidy and all records up to date?
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Control of rework on site - is it clearly identified/dated and suitable for use? Is it being used on site?
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Bulk out loading - Control of sieving's, are the bins changed regularly?
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Any other key issues noted?
Paperwork
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Personnel training records up to date?
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Annual competency checks completed?
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Site Managers competency assessed by the auditor
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Operating procedures and Feed Safety training up to date?
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Waste Disposal transfer notes available?
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Pest control - Any issues during the last few visits?
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Pest control NPTA certificate in date?
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Pest control site plan up to date?
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Maintenance records available?
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Cleaning records available?
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Plant calibration certificates available? Out of scope calibrations - have the issues been investigated to establish if feed safety affected? Are records present? Has the issue been fixed and is a recalibration certificate available?
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Stock checks done and up to date? Evidence of them being carried out?
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Any out of date/short life stock? Has it been reported to Technical office?
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Production process - control of cross contamination/schedule/cross contamination matrix in place?
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Is flush required and performed?
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Any other issues?
Traceability exercise
Raw material - delivery in
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Commodity
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Date delivered
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Supplier
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Supplier approval
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OM number
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Tonnes delivered
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Haulier
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Assurance (TASCC number)
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Reg number/trailer number
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Last 3 loads
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Last 3 loads cleaning method
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Weighbridge/delivery note number
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Sample available?
Finished product - delivery out
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Commodity
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Date delivered
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Customer
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Sales Order number
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Tonnes delivered
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Haulier
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Assurance (TASCC number)
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Reg number/trailer number
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Last 3 loads
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Last 3 loads cleaning method
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Weighbridge/delivery note number
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Sample available?
Production
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Finished product name and number
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Manufacture date
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Batch number
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Target weights vs actual - any issues?
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Production records available?
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Minerals/additives batch details recorded?
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Formulation version matches label version?