Executive Summary
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Site
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Location
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Conducted on
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Auditors
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Audit members
Overall Summary
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Positive Observations:
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Opportunities for Improvement (OFI):
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Minor Non-conformances:
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Major Non-conformances:
Terms of Reference
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Date of Terms of Reference (ToR):
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Lead Auditor
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General Information:
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Objectives & deliverables:
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Scope of Works:
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Timeline and Milestones:
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Roles and Responsibilities:
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Risk Management:
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Review and Approval:
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Lead Auditor Signature:
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Auditee Signature:
Kick off meeting
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Date of kick off meeting:
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Minutes:
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Closing time:
Attendees
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Name:
Risk Management
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Questions align to the Safework Australia COP for How to manage work health and safety risks
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Are all high risk tasks covered under a SWP ?
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Have all SWPs been revised and made site specific within the last 12 months?
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Have workers signed off on the relevant SWPs for the tasks they are conducting?
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Are workers aware of and able to communicate the Hewitt Fatal Risks and their subsequent Critical Controls?
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Are Critical Control posters displayed on the site noticeboard or on walls on site?
Hazard Reporting
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Are hazards reported and recorded in SAS?
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Are hazards adequately dealt with and corrective actions closed out in a timely manner?
Onboarding Inductions Training Competence
Onboarding
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Have workers been set up in SAS?
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Are all workers in Employment Hero the HR system?
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Have workers provided relevant certificates and tickets?
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Have workers declared any pre-existing medical conditions and are managers aware?
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Have workers declared any previous workers compensation claims or restrictions?
Inductions
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Does the Site Induction cover off on the key site hazards risks, controls to implement, emergency response requirements and site safety rules?
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Have all workers completed the site specific induction?
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Have all Contractors completed the Contractor Induction prior to starting work?
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Have all visitors completed the visitor induction?
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Have all pilots and workers getting in planes completed the aviation induction?
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Are all induction records recorded in SAS?
Training
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Is there an up to date training needs analysis matrix maintained for the site?
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Do workers hold current licences or certificates for tasks they are completing?
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Have copies of all tickets and licences been taken and stored in a central point?
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Has the training register been updated and maintained with training records?
Competence
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Have workers been assessed as competent for the tasks they are completing or equipment they are operating? (e.g. horse & motorbike assessments, telehandler grid assessments)
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Have competencies been conducted by a authorised and competent person?
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Are competency records been uploaded and saved in a central location?
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Has the training register been updated and maintained with competence assessments?
Communication and Consultation
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Are weekly PEPP talks conducted and relevant information communicated and feedback sought from workers?
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Do worker representatives attend the HSC meetings?
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Are site noticeboards up todate with the following; WHS Policy, WHS Alerts, PEPP minutes, and HSC meeting minutes?
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Where workers raise hazards or issues are they appropriately dealt with in a timely manner?
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Are daily prestart meetings held to communicate the tasks for the day and relevant safety messages?
Emergency Preparedness
First Aid
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Has a documented First Aid risk assessment been conducted for the site?
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Is there a fully charged Defibrilator present available at relevant locations across site?
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Are First Aid kits located throughout site at relevant locations to effectively respond in an emergency situation?
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Are First Aid kits adequately stocked and contain necessary items to adeqautely respond to the various emergencies that may arise?
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Are First Aid and Defibrillator locations adequately sign posted?
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Are there sufficient personnel trained in First Aid and CPR?
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Emergency Response
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Does the Station have a detailed emergency response plan which includes details on the management of relevant emergency scenarios that may arise?
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Has the site completed their bushfire preparedness checklist and closed all actions prior to fire season?
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Are emergency muster points sign posted and in a safe location?
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Are emergency drills undertaken on a regular basis for the various scenarios that may arise?
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Are emergency exit signed and lighting functional as per AS 2293 in buildings / sheds with multiple rooms or sections?
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Are all emergency exit routes and doors compliant to AS 2293 and clear of obstacles?
Incident Management
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Have all events been adequately managed to prevent disturbance to the scene until photos and release of the scene for Regulator notifiable events has occurred?
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Have all events been reported to senior management in the agreed timeframes?
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Have all events been entered into SAS within 24 hours of occurring?
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Have all involved persons provided documented witness statements outlining the events?
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Has sufficient evidence been collected to allow for thorough investigation? (e.g. photos, SWPs, training records)
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Have all events been investigated and systemic contributing factors and corrective actions to prevent reoccurrence identified?
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Are all events investigated and closed out within agreed timeframes?
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Have safety alerts been developed and rolled out for all Class 1 & 2 events?
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Have all corrective actions been added to SAS and closed out with evidence in agreed timeframes?
Just Culture
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Where workers actions or inaction has contributed to an event, has the worker been put through the just culture process to fairly and justly determine their level of involvement?
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Have all just culture records been saved against the workers profile in employment hero?
Injury Management
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Have injured workers been treated with first aid on site when injured and emergency services called in emergency situations?
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Have all workers who require medical treatment been triaged by Priority care for non-emergency situations?
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Have all workers who have been treated by a medical practitioner obtained a work capacity certificate / certificate of capacity from the medical provider to indicate the level of capacity prior to returning to work?
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For workers who are on restricted duties, has a return to work plan been developed and signed by the relevant parties?
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Can Managers demonstrate that they offered suitable duties for all workers for those workers who are unfit for any duties?
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Have all workers compensation claims / events requiring medical treatment and above been lodged with the regulator / insurer within the 48 hour time frames?
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Is the injured at work poster and priority care poster displayed on relevant site notice boards?
Contractor Management
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Have scopes of work along with relevant insurances been submitted and approved 7 days prior to contractors starting on site?
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Have work orders been developed and signed by all contractors on site prior to starting?
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Are contractors that are on site in the contractor register?
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Have managers continued to source contractors insurances when they expire to ensure those on site are current?
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Have managers reviewed and renewed scopes of works and had new work orders raised every 12 months or where there are significant changes?
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Have managers sourced and reviewed risk assessments for contractors that are conducting high risk work on site prior to them starting?
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Can managers demonstrate that they have inducted contractor workers?
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Can managers demonstrate that they are keeping an eye on them where it is determined that they are not their own PCBU?
Inspections, Audits, Corrective Actions
Inspections
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Have managers, assistant managers, and head stockpersons been undertaking critical control inspections at least weekly?
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Is there evidence such as photos, comments, or corrective actions documented on critical control inspections to communicate the level of implementation and effectiveness of controls?
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Where non-conformances are found in inspections, have corrective actions been documented or added to SAS for tracking?
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Are general safety inspections conducted for non-high risk tasks to confirm compliance with legislative requirements? (e.g. housekeeping, first aid, PPE compliance)
Corrective Actions / Tasks
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Are corrective actions from inspections, audits, hazards, incidents added to SAS to be tracked?
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Are tasks / corrective actions in SAS closed out within agreed timeframes?
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Are corrective actions assigned accountability to one person to ensure they actioned?
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Are corrective actions closed out with supporting evidence that demonstrates management of the risk?
Asbestos Management
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Has a Hazmat survey been conducted for the site to confirm the presence or absence of asbestos material?
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Is there an asbestos register developed in the last 5 years for sites where asbestos is known to exist?
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Are asbestos materials / structures in a condition that limits potential exposure of fibres to workers?
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Has appropriate signage and barriers been put in place to prevent unauthorised disturbance of asbestos?
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Has safe disposal of asbestos waste and contaminated material been undertaken by a licenced removalist where over 10m^2 or appropriately trained persons where under 10m^2 (sealed and labelled)?
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Where asbestos has been removed from site have clearance certificates been provided, available and asbestos register updated?
Aviation
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Are av gas stores separated from other fuel types?
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Are Hewitt aircraft earthed prior to and during refuelling?
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Is refuelling taking place on site in designated refuelling areas?
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Are refuelling areas clear of ignition sources?
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Are Pilot flight and duty time logs up to date and without breaches?
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Are daily inspection certifications and aircraft time-in-service logs completed and up to date?
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Are aircraft logbooks filled out on Sharepoint and up to date?
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Are aircraft maintenance release forms complete and up to date?
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Are pilot licences, training and medicals up to date and current?
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Are planes serviced and maintained within OEM timeframes and free from know faults and damage?
Confined Space
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Is there a register of confined space equipment for site and is all equipmented tested and tagged / callibrated?
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Has all electrical equipment been tested and tagged within the last 12 months?
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During confined space work, is there evidence of trained standby person being in place for the duration of the activity?
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Are confined spaces sign posted and secured when not in use?
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Are confined space entry permits issued by an authorised person for confined space entry?
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Is there a register of confined space equipment for site and is all equipmented tested and tagged / callibrated?
Electrical Safety
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Has all electrical equipment been tested and tagged within the last 12 months?
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Are electrical leads and equipment in good working condition and appear to be inspected prior to use?
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Is RCD protection installed and functioning on all electrical boards / general power outlets (GPOs)?
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Have all RCDs been tested within the last 6 months and appear to be in good working order?
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Has all electrical work been completed by a licenced electrician?
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Are all defective or damaged electrical tools and equipment been removed from service and/or tagged out?
Facilities and Amenities
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Do all assets appear to be structurally sound and not present a risk of collapse or expose workers to other dangers?
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Is lighting sufficient for works required to be undertaken?
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Is there a fridge, kettle, toaster, and microwave available?
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Is there an adequate supply of drinking water available?
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Are crib facilities clean and tidy and sufficient waste bins provided?
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Are crib rooms and toilets free from the storage of tools and equipment?
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Are there adequate number of toilets in good condition to support the workforce?
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Are toilet blocks clean and tidy and appear to be serviced regularly?
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Is there adeqaute hand washing facilities provided to enable workers to maintain good standard of personal hygiene?
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Is there an adequate supply of toilet paper, hand towels / paper, and soap?
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Is accessible and secure storage available for workers to store personal items?
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Are smoke alarms fitted and functioning in crib rooms?
Fire Management
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Does the site have an up to date bushfire management plan?
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Has the Bushfire Management Plan been communicated to the workforce and workers trained on fire management?
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Does the site have a functioning fire truck?
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Is there sufficient fire response equipment (extinguishers / fire blankets) present on site to be able to respond in an emergency situation?
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Has all fire response equipment been inspected, tested and tagged within the agreed timeframes (i.e. 6 months for fire extinguishers, 12 months for fire hoses)?
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Is all fire response equipment adequately sign posted?
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Are fire blankets present at BBQ and kitchen areas?
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Is an up to date register of all fire equipment on site maintained?
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Are smoke alarms fitted, hard wired and functioning in all residential areas?
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Have smoke alarms been tested within the last 12 months?
Hot Works
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Are hot work areas designated on site and free from combustible materials, contain fire extinguishers and surrounded by fire proof barriers?
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Where hot works are conducted outside of designated hot work areas, has a hot work permit been raised and approved by the relevant Manager?
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Are deliberate burns conducted in accordance with external stakeholder requirements, approved by Hewitt Management, and conducted outside total fire ban periods?
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Are workers trained and competent in the use of fire starting equipment where required, fire fighting equipment, and the associated equipment associated with the task?
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Is the correct PPE available and being worn for various hot work activities?
Firearms
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Is there evidence that firearims are not loaded until onsite and ready to be used?
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Are firearm ammunition and bolts stored separately?
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Are firearms stored in a secure, locked gun safe when not in use?
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Are safety pins engaged at all times when not firing?
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Are all firearms holders and users licenced for the state they currently reside in and fore the firearms they operate?
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Are all firearms registered and listed on the Hewitt firearms register?
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Are guns safes made of at least 2mm thick steel and bolted to the floor or wall where they weigh less than 150Kg?
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Have firearms outside category A/B firearms received exemption from the CEO to be stored on site?
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Are firearms that are being transported and stored in vehicles being done so in accordance with the relevant state laws and guidelines including: not being loaded, firearm in a secure container or fully enclosed gun bag out of sight, vehicle locked, ammunition in a seperately secured case?
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If firearms are stored in a centrally located safe, is a sign in / sign out register in place and being complete?
Fitness For Work
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Are workers being tested for alcohol or other drugs to ensure fitness for work on a random basis or post incident where it is identified as a potentail contributing factor?
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Is worker fatigue being managed through adhering to defined rosters and management of overtime?
Hazardous Chemicals
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Are there functioning safety showers and eye wash stations available at chemical storage areas and mixing stations?
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Are safety showers and eye wash stations clearly sign posted?
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Are all chemicals stored in accordance with SDS separation and segregation requriements?
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PPE is provided and used in accordance with SDS requriements to protect workers against exposure to chemicals?
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Workers handling chemicals have recieved training in the selection, use, and maintenance of PPE?
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Do all workers involved in spraying of pesticides and herbicides hold chem cert training?
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Are workers able to demonstrate access to current SDS for chemicals stored and used in the workplace?
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All containers used to store or handle chemicals are correctly labelled?
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Is a chemical register maintained and up to date for the quantities of chemical, group of chemicals, used, stored or handled at the workplace?
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Are warning placards prominently displayed at storage areas where the total quantity of chemicals exceeds the placard quantities listed in the WHS Regulations?
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Are measures in place and effective to control spills / overflows / leaks / minimise static electricity / control vapour / fume generation?
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All unused or excess chemicals and materials are removed and disposed of in accordance with SDS and relevant regulatory requirements?
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All controlled waste receipts from removal of hazardous chemical waste and containers are maintained in a central location?
Horses and Motorbikes
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Are helmets being worn by inexperienced horse riders?
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Are helmets being worn by all motorbike riders?
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Are all horse and motorbike riders wearing SPOT devices with tracker mode turned on?
Horses
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Have all workers been assessed for their horse riding capability?
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Have riders been assigned appropriate horses to match their riding expertise?
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Are pre-start inspections of horse feet, shod, tack and back has been visually complete prior to riding?
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Have horse riders been assessed and assessments documented for workers to transition from beginners to advanced and not be required to wear helmets?
Motorbikes
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Are Motorbikes being prestarted before use and faults identified and recorded?
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Are motorbikes being serviced in accordance with OEM requriements?
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Are riders maintaining agreed positions around the herd to prevent dispersion or working cattle into a heightened state?
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Are riders wearing closed in shoes to facilitate safe riding (i.e. no lose laces)?
Live Animals
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A physical barrier is able to be maintained between workers and beast when on foot in force yards forward?
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Are beast able to be secured in the crush prior to interactions with workers and doing so?
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All yard barriers are fitted with functioning positive bolt / slam shut spring loaded gate latches?
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Have all workers completed the Livestock Handling course?
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Have workers signed off on the SWP for mustering & working with livestock in yards?
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Are workers wearing adequate shoes / boots when working with cattle in yards?
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Are workers avoiding overcrowding of livestock in pens where they are required to enter to reduce the risk of incident and injury?
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Are workers remaining in the safe zone when handling livestock and not making sudden movements or applying unnecessary pressure to the animals?
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Are loading ramps and chutes designed to minimise animal stress and avoid the need for workers to enter the race to move animals?
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Workers are not entering cattle transports (unless Hewitt owned and operated)?
Machinery and vehicles
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Seatbelts are installed and being worn by operators and passengers of vehicles?
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Isolation and LOTO is available and in place for servicing and maintenance of vehicles or mobile plant?
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Are emergency stops fitted and functioning on fixed plant?
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Are tyre cages available and used when inflating tyres?
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Is roll over protection available and in good condition on all ATVs (side by sides / buggies)?
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Are recovery kits inclusive of recovery blankets available on site and being used to revover vehicles instead of chains?
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Is in vehicle monitoring system (IVMS) fitted and functioning in all farm vehicles?
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Are IVMS reports being reviewed and disciplinary action being taken for poor driving behaviours?
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Are operators licenced and verified competent to operate the items of plant or vehicles being driven?
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Is there evidence of mobile phones not being used when operating mobile plant or vehicles?
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During loading / unloading of trucks with mobile plant is the truck driver in the cab or in the designated safe zone (i.e. forward of the cab)?
Personal Protective Equipment (PPE)
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Workers are wearing collared long sleeve shirt, full length jeans, and covered shoes in neat tidy condition?
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Are workers wearing hats whilst working outdoors to protect themselves from sun exposure?
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Are workers wearing eye protection where tasks require it (i.e. welding, using pressure washer, grinding)?
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Are workers wearing hearing protection where sign posted or for noisy tasks?
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Do workers have access to sunscreen and carrying suitable supply of drinking water with them for the tasks they will be undertaking?
Remote Worker (SPOT Devices
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Have all workers been issued a SPOT device and the SPOT register and tracer track updated?
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Are all workers wearing their SPOT device and have it on and tracking?
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Have all workers been trained in the use of SPOT devices and the different button functions?
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Have managers advised WHS when there are changes to SPOT allocation so the SPOT register and tracer track can be (and has been) updated?
Rotating Plant and Equipment
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Is guarding in place as per original engineering manufacturer requirements and compliant to AS4042?
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Are energy sources isolated and LOTO to undertake servicing and maintenance?
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Are emergency stops in place, functioning as intended and tested on a regular basis?
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Are documented prestarts undertaken for plant and equipment and fauts or damage identified?
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Are systems in place to manage complex isolations including Isolation Permits as needed?
Working at Heights
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Is there evidence demonstrating workers don't climb cattle trucks?
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All access ladders and catwalks above 2m high have compliant handrails?
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Silo hatches are able to be opened from the ground to prevent the need to climb silos?
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Roof access activities have been controlled by a working at heights permit?
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Anchor points installed on roofs have been approved and tested?
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Workers who are required to wear a harness have been trained in working at heights?
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Working at heights equipment is tested and tagged annually and registers maintained?