Executive Summary

  • Site

  • Location
  • Conducted on

  • Auditors

  • Audit members

Overall Summary

  • Positive Observations:

  • Opportunities for Improvement (OFI):

  • Minor Non-conformances:

  • Major Non-conformances:

Terms of Reference

  • Date of Terms of Reference (ToR):

  • Lead Auditor

  • General Information:

  • Objectives & deliverables:

  • Scope of Works:

  • Timeline and Milestones:

  • Roles and Responsibilities:

  • Risk Management:

  • Review and Approval:

  • Lead Auditor Signature:

  • Auditee Signature:

Kick off meeting

  • Date of kick off meeting:

  • Minutes:

  • Closing time:

  • Attendees
  • Name:

Risk Management

  • Questions align to the Safework Australia COP for How to manage work health and safety risks

  • Are all high risk tasks covered under a SWP ?

  • Have all SWPs been revised and made site specific within the last 12 months?

  • Have workers signed off on the relevant SWPs for the tasks they are conducting?

  • Are workers aware of and able to communicate the Hewitt Fatal Risks and their subsequent Critical Controls?

  • Are Critical Control posters displayed on the site noticeboard or on walls on site?

Hazard Reporting

  • Are hazards reported and recorded in SAS?

  • Are hazards adequately dealt with and corrective actions closed out in a timely manner?

Onboarding Inductions Training Competence

Onboarding

  • Have workers been set up in SAS?

  • Are all workers in Employment Hero the HR system?

  • Have workers provided relevant certificates and tickets?

  • Have workers declared any pre-existing medical conditions and are managers aware?

  • Have workers declared any previous workers compensation claims or restrictions?

Inductions

  • Does the Site Induction cover off on the key site hazards risks, controls to implement, emergency response requirements and site safety rules?

  • Have all workers completed the site specific induction?

  • Have all Contractors completed the Contractor Induction prior to starting work?

  • Have all visitors completed the visitor induction?

  • Have all pilots and workers getting in planes completed the aviation induction?

  • Are all induction records recorded in SAS?

Training

  • Is there an up to date training needs analysis matrix maintained for the site?

  • Do workers hold current licences or certificates for tasks they are completing?

  • Have copies of all tickets and licences been taken and stored in a central point?

  • Has the training register been updated and maintained with training records?

Competence

  • Have workers been assessed as competent for the tasks they are completing or equipment they are operating? (e.g. horse & motorbike assessments, telehandler grid assessments)

  • Have competencies been conducted by a authorised and competent person?

  • Are competency records been uploaded and saved in a central location?

  • Has the training register been updated and maintained with competence assessments?

Communication and Consultation

  • Are weekly PEPP talks conducted and relevant information communicated and feedback sought from workers?

  • Do worker representatives attend the HSC meetings?

  • Are site noticeboards up todate with the following; WHS Policy, WHS Alerts, PEPP minutes, and HSC meeting minutes?

  • Where workers raise hazards or issues are they appropriately dealt with in a timely manner?

  • Are daily prestart meetings held to communicate the tasks for the day and relevant safety messages?

Emergency Preparedness

First Aid

  • Has a documented First Aid risk assessment been conducted for the site?

  • Is there a fully charged Defibrilator present available at relevant locations across site?

  • Are First Aid kits located throughout site at relevant locations to effectively respond in an emergency situation?

  • Are First Aid kits adequately stocked and contain necessary items to adeqautely respond to the various emergencies that may arise?

  • Are First Aid and Defibrillator locations adequately sign posted?

  • Are there sufficient personnel trained in First Aid and CPR?

Emergency Response

  • Does the Station have a detailed emergency response plan which includes details on the management of relevant emergency scenarios that may arise?

  • Has the site completed their bushfire preparedness checklist and closed all actions prior to fire season?

  • Are emergency muster points sign posted and in a safe location?

  • Are emergency drills undertaken on a regular basis for the various scenarios that may arise?

  • Are emergency exit signed and lighting functional as per AS 2293 in buildings / sheds with multiple rooms or sections?

  • Are all emergency exit routes and doors compliant to AS 2293 and clear of obstacles?

Incident Management

  • Have all events been adequately managed to prevent disturbance to the scene until photos and release of the scene for Regulator notifiable events has occurred?

  • Have all events been reported to senior management in the agreed timeframes?

  • Have all events been entered into SAS within 24 hours of occurring?

  • Have all involved persons provided documented witness statements outlining the events?

  • Has sufficient evidence been collected to allow for thorough investigation? (e.g. photos, SWPs, training records)

  • Have all events been investigated and systemic contributing factors and corrective actions to prevent reoccurrence identified?

  • Are all events investigated and closed out within agreed timeframes?

  • Have safety alerts been developed and rolled out for all Class 1 & 2 events?

  • Have all corrective actions been added to SAS and closed out with evidence in agreed timeframes?

Just Culture

  • Where workers actions or inaction has contributed to an event, has the worker been put through the just culture process to fairly and justly determine their level of involvement?

  • Have all just culture records been saved against the workers profile in employment hero?

Injury Management

  • Have injured workers been treated with first aid on site when injured and emergency services called in emergency situations?

  • Have all workers who require medical treatment been triaged by Priority care for non-emergency situations?

  • Have all workers who have been treated by a medical practitioner obtained a work capacity certificate / certificate of capacity from the medical provider to indicate the level of capacity prior to returning to work?

  • For workers who are on restricted duties, has a return to work plan been developed and signed by the relevant parties?

  • Can Managers demonstrate that they offered suitable duties for all workers for those workers who are unfit for any duties?

  • Have all workers compensation claims / events requiring medical treatment and above been lodged with the regulator / insurer within the 48 hour time frames?

  • Is the injured at work poster and priority care poster displayed on relevant site notice boards?

Contractor Management

  • Have scopes of work along with relevant insurances been submitted and approved 7 days prior to contractors starting on site?

  • Have work orders been developed and signed by all contractors on site prior to starting?

  • Are contractors that are on site in the contractor register?

  • Have managers continued to source contractors insurances when they expire to ensure those on site are current?

  • Have managers reviewed and renewed scopes of works and had new work orders raised every 12 months or where there are significant changes?

  • Have managers sourced and reviewed risk assessments for contractors that are conducting high risk work on site prior to them starting?

  • Can managers demonstrate that they have inducted contractor workers?

  • Can managers demonstrate that they are keeping an eye on them where it is determined that they are not their own PCBU?

Inspections, Audits, Corrective Actions

Inspections

  • Have managers, assistant managers, and head stockpersons been undertaking critical control inspections at least weekly?

  • Is there evidence such as photos, comments, or corrective actions documented on critical control inspections to communicate the level of implementation and effectiveness of controls?

  • Where non-conformances are found in inspections, have corrective actions been documented or added to SAS for tracking?

  • Are general safety inspections conducted for non-high risk tasks to confirm compliance with legislative requirements? (e.g. housekeeping, first aid, PPE compliance)

Corrective Actions / Tasks

  • Are corrective actions from inspections, audits, hazards, incidents added to SAS to be tracked?

  • Are tasks / corrective actions in SAS closed out within agreed timeframes?

  • Are corrective actions assigned accountability to one person to ensure they actioned?

  • Are corrective actions closed out with supporting evidence that demonstrates management of the risk?

Asbestos Management

  • Has a Hazmat survey been conducted for the site to confirm the presence or absence of asbestos material?

  • Is there an asbestos register developed in the last 5 years for sites where asbestos is known to exist?

  • Are asbestos materials / structures in a condition that limits potential exposure of fibres to workers?

  • Has appropriate signage and barriers been put in place to prevent unauthorised disturbance of asbestos?

  • Has safe disposal of asbestos waste and contaminated material been undertaken by a licenced removalist where over 10m^2 or appropriately trained persons where under 10m^2 (sealed and labelled)?

  • Where asbestos has been removed from site have clearance certificates been provided, available and asbestos register updated?

Aviation

  • Are av gas stores separated from other fuel types?

  • Are Hewitt aircraft earthed prior to and during refuelling?

  • Is refuelling taking place on site in designated refuelling areas?

  • Are refuelling areas clear of ignition sources?

  • Are Pilot flight and duty time logs up to date and without breaches?

  • Are daily inspection certifications and aircraft time-in-service logs completed and up to date?

  • Are aircraft logbooks filled out on Sharepoint and up to date?

  • Are aircraft maintenance release forms complete and up to date?

  • Are pilot licences, training and medicals up to date and current?

  • Are planes serviced and maintained within OEM timeframes and free from know faults and damage?

Confined Space

  • Is there a register of confined space equipment for site and is all equipmented tested and tagged / callibrated?

  • Has all electrical equipment been tested and tagged within the last 12 months?

  • During confined space work, is there evidence of trained standby person being in place for the duration of the activity?

  • Are confined spaces sign posted and secured when not in use?

  • Are confined space entry permits issued by an authorised person for confined space entry?

  • Is there a register of confined space equipment for site and is all equipmented tested and tagged / callibrated?

Electrical Safety

  • Has all electrical equipment been tested and tagged within the last 12 months?

  • Are electrical leads and equipment in good working condition and appear to be inspected prior to use?

  • Is RCD protection installed and functioning on all electrical boards / general power outlets (GPOs)?

  • Have all RCDs been tested within the last 6 months and appear to be in good working order?

  • Has all electrical work been completed by a licenced electrician?

  • Are all defective or damaged electrical tools and equipment been removed from service and/or tagged out?

Facilities and Amenities

  • Do all assets appear to be structurally sound and not present a risk of collapse or expose workers to other dangers?

  • Is lighting sufficient for works required to be undertaken?

  • Is there a fridge, kettle, toaster, and microwave available?

  • Is there an adequate supply of drinking water available?

  • Are crib facilities clean and tidy and sufficient waste bins provided?

  • Are crib rooms and toilets free from the storage of tools and equipment?

  • Are there adequate number of toilets in good condition to support the workforce?

  • Are toilet blocks clean and tidy and appear to be serviced regularly?

  • Is there adeqaute hand washing facilities provided to enable workers to maintain good standard of personal hygiene?

  • Is there an adequate supply of toilet paper, hand towels / paper, and soap?

  • Is accessible and secure storage available for workers to store personal items?

  • Are smoke alarms fitted and functioning in crib rooms?

Fire Management

  • Does the site have an up to date bushfire management plan?

  • Has the Bushfire Management Plan been communicated to the workforce and workers trained on fire management?

  • Does the site have a functioning fire truck?

  • Is there sufficient fire response equipment (extinguishers / fire blankets) present on site to be able to respond in an emergency situation?

  • Has all fire response equipment been inspected, tested and tagged within the agreed timeframes (i.e. 6 months for fire extinguishers, 12 months for fire hoses)?

  • Is all fire response equipment adequately sign posted?

  • Are fire blankets present at BBQ and kitchen areas?

  • Is an up to date register of all fire equipment on site maintained?

  • Are smoke alarms fitted, hard wired and functioning in all residential areas?

  • Have smoke alarms been tested within the last 12 months?

Hot Works

  • Are hot work areas designated on site and free from combustible materials, contain fire extinguishers and surrounded by fire proof barriers?

  • Where hot works are conducted outside of designated hot work areas, has a hot work permit been raised and approved by the relevant Manager?

  • Are deliberate burns conducted in accordance with external stakeholder requirements, approved by Hewitt Management, and conducted outside total fire ban periods?

  • Are workers trained and competent in the use of fire starting equipment where required, fire fighting equipment, and the associated equipment associated with the task?

  • Is the correct PPE available and being worn for various hot work activities?

Firearms

  • Is there evidence that firearims are not loaded until onsite and ready to be used?

  • Are firearm ammunition and bolts stored separately?

  • Are firearms stored in a secure, locked gun safe when not in use?

  • Are safety pins engaged at all times when not firing?

  • Are all firearms holders and users licenced for the state they currently reside in and fore the firearms they operate?

  • Are all firearms registered and listed on the Hewitt firearms register?

  • Are guns safes made of at least 2mm thick steel and bolted to the floor or wall where they weigh less than 150Kg?

  • Have firearms outside category A/B firearms received exemption from the CEO to be stored on site?

  • Are firearms that are being transported and stored in vehicles being done so in accordance with the relevant state laws and guidelines including: not being loaded, firearm in a secure container or fully enclosed gun bag out of sight, vehicle locked, ammunition in a seperately secured case?

  • If firearms are stored in a centrally located safe, is a sign in / sign out register in place and being complete?

Fitness For Work

  • Are workers being tested for alcohol or other drugs to ensure fitness for work on a random basis or post incident where it is identified as a potentail contributing factor?

  • Is worker fatigue being managed through adhering to defined rosters and management of overtime?

Hazardous Chemicals

  • Are there functioning safety showers and eye wash stations available at chemical storage areas and mixing stations?

  • Are safety showers and eye wash stations clearly sign posted?

  • Are all chemicals stored in accordance with SDS separation and segregation requriements?

  • PPE is provided and used in accordance with SDS requriements to protect workers against exposure to chemicals?

  • Workers handling chemicals have recieved training in the selection, use, and maintenance of PPE?

  • Do all workers involved in spraying of pesticides and herbicides hold chem cert training?

  • Are workers able to demonstrate access to current SDS for chemicals stored and used in the workplace?

  • All containers used to store or handle chemicals are correctly labelled?

  • Is a chemical register maintained and up to date for the quantities of chemical, group of chemicals, used, stored or handled at the workplace?

  • Are warning placards prominently displayed at storage areas where the total quantity of chemicals exceeds the placard quantities listed in the WHS Regulations?

  • Are measures in place and effective to control spills / overflows / leaks / minimise static electricity / control vapour / fume generation?

  • All unused or excess chemicals and materials are removed and disposed of in accordance with SDS and relevant regulatory requirements?

  • All controlled waste receipts from removal of hazardous chemical waste and containers are maintained in a central location?

Horses and Motorbikes

  • Are helmets being worn by inexperienced horse riders?

  • Are helmets being worn by all motorbike riders?

  • Are all horse and motorbike riders wearing SPOT devices with tracker mode turned on?

Horses

  • Have all workers been assessed for their horse riding capability?

  • Have riders been assigned appropriate horses to match their riding expertise?

  • Are pre-start inspections of horse feet, shod, tack and back has been visually complete prior to riding?

  • Have horse riders been assessed and assessments documented for workers to transition from beginners to advanced and not be required to wear helmets?

Motorbikes

  • Are Motorbikes being prestarted before use and faults identified and recorded?

  • Are motorbikes being serviced in accordance with OEM requriements?

  • Are riders maintaining agreed positions around the herd to prevent dispersion or working cattle into a heightened state?

  • Are riders wearing closed in shoes to facilitate safe riding (i.e. no lose laces)?

Live Animals

  • A physical barrier is able to be maintained between workers and beast when on foot in force yards forward?

  • Are beast able to be secured in the crush prior to interactions with workers and doing so?

  • All yard barriers are fitted with functioning positive bolt / slam shut spring loaded gate latches?

  • Have all workers completed the Livestock Handling course?

  • Have workers signed off on the SWP for mustering & working with livestock in yards?

  • Are workers wearing adequate shoes / boots when working with cattle in yards?

  • Are workers avoiding overcrowding of livestock in pens where they are required to enter to reduce the risk of incident and injury?

  • Are workers remaining in the safe zone when handling livestock and not making sudden movements or applying unnecessary pressure to the animals?

  • Are loading ramps and chutes designed to minimise animal stress and avoid the need for workers to enter the race to move animals?

  • Workers are not entering cattle transports (unless Hewitt owned and operated)?

Machinery and vehicles

  • Seatbelts are installed and being worn by operators and passengers of vehicles?

  • Isolation and LOTO is available and in place for servicing and maintenance of vehicles or mobile plant?

  • Are emergency stops fitted and functioning on fixed plant?

  • Are tyre cages available and used when inflating tyres?

  • Is roll over protection available and in good condition on all ATVs (side by sides / buggies)?

  • Are recovery kits inclusive of recovery blankets available on site and being used to revover vehicles instead of chains?

  • Is in vehicle monitoring system (IVMS) fitted and functioning in all farm vehicles?

  • Are IVMS reports being reviewed and disciplinary action being taken for poor driving behaviours?

  • Are operators licenced and verified competent to operate the items of plant or vehicles being driven?

  • Is there evidence of mobile phones not being used when operating mobile plant or vehicles?

  • During loading / unloading of trucks with mobile plant is the truck driver in the cab or in the designated safe zone (i.e. forward of the cab)?

Personal Protective Equipment (PPE)

  • Workers are wearing collared long sleeve shirt, full length jeans, and covered shoes in neat tidy condition?

  • Are workers wearing hats whilst working outdoors to protect themselves from sun exposure?

  • Are workers wearing eye protection where tasks require it (i.e. welding, using pressure washer, grinding)?

  • Are workers wearing hearing protection where sign posted or for noisy tasks?

  • Do workers have access to sunscreen and carrying suitable supply of drinking water with them for the tasks they will be undertaking?

Remote Worker (SPOT Devices

  • Have all workers been issued a SPOT device and the SPOT register and tracer track updated?

  • Are all workers wearing their SPOT device and have it on and tracking?

  • Have all workers been trained in the use of SPOT devices and the different button functions?

  • Have managers advised WHS when there are changes to SPOT allocation so the SPOT register and tracer track can be (and has been) updated?

Rotating Plant and Equipment

  • Is guarding in place as per original engineering manufacturer requirements and compliant to AS4042?

  • Are energy sources isolated and LOTO to undertake servicing and maintenance?

  • Are emergency stops in place, functioning as intended and tested on a regular basis?

  • Are documented prestarts undertaken for plant and equipment and fauts or damage identified?

  • Are systems in place to manage complex isolations including Isolation Permits as needed?

Working at Heights

  • Is there evidence demonstrating workers don't climb cattle trucks?

  • All access ladders and catwalks above 2m high have compliant handrails?

  • Silo hatches are able to be opened from the ground to prevent the need to climb silos?

  • Roof access activities have been controlled by a working at heights permit?

  • Anchor points installed on roofs have been approved and tested?

  • Workers who are required to wear a harness have been trained in working at heights?

  • Working at heights equipment is tested and tagged annually and registers maintained?

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