Layered Process Audit Check Sheet

• Audit Title

• Cell

• Work station

• Part number

• Conducted on

  Date

• Auditor

• Personnel

• Signature

  Sign

HEALTH AND SAFETY

• Is the operator wearing the correct PPE?<br>Requirement - check data pack and signs in area.

  Safe

  At Risk

  N/A

• Are guards signed correctly?<br>Requirement - check sheets filled out are up to date.

  Safe

  At Risk

  N/A

• Are there any obvious health and safety concerns?<br>Requirement - visual check of area and process

  Safe

  At Risk

  N/A

QUALITY

• Is line sample available?<br>Requirement - green tag on part.

  Yes

  No

  N/A

• Is line sample clearly identified?<br>Requirement - green tag filled out with all information.

  Yes

  No

  N/A

• Is poke yoke working?<br>Requirement - verify with defective parts

  Yes

  No

  N/A

• Is care point and packaging spec available and being adhered to?<br>Requirement - visually check document vs packaging and label.

  Yes

  No

  N/A

• Is all test equipment within calibration?<br>Requirement - check date on label.

  Yes

  No

  N/A

• Are there any extra checks required?<br>Requirement - check for temp ops and special documents are being used.

  Yes

  No

  N/A

• Is the quality station and working area clean and tidy?<br>Requirement - documentation on the board in the right locations, clear and not damaged

  Yes

  No

  N/A

• Are checking fixtures being used, in good condition and correct level?<br>Requirement - first and last off completed, gauge is clean and tidy, part numbers match documentation being used and complete.

  Yes

  No

  N/A

• Is OCC up to date?<br>Requirement - OCC should reflect time of audit and be filled out correctly up to that point.

  Yes

  No

  N/A

OPERATOR KNOWLEDGE

• Does the operator know the latest quality concern and understand the care point?<br>Requirement - talk to the operator and ensure they have good understanding.

  Yes

  No

  N/A

• Can the operator carry out checks competently?<br>Requirement - ensure checks are carried out as described by observing operator.

  Yes

  No

  N/A

• Is the operator following the standard operation sheet?<br>Requirement - observe operator and ensure no deviation away from instructions.

  Yes

  No

  N/A

• Are temporary operator instructions still relevant and if so being filled out on Data Collection Sheet?<br>Requirement - operator doing checks and recording findings on documents.

  Yes

  No

  N/A

• Are all parts correctly identified within the cell? (WIP, Sub supplier, Hold, Reject).<br>Requirement - all product must be identified with relevant label in the area.

  Yes

  No

  N/A

• Are all parts correctly segregated with Material Hold Tags?<br>Requirement - Reject product identified clearly with next actions

  Yes

  No

  N/A

OPERATOR TRAINING

• Is the operator on the skills matrix?<br>Requirement - check matrix for name and job.

  Yes

  No

  N/A

• Is the operator trained to carry out this operation?<br>Requirement - observe operator to ensure competence.

  Yes

  No

  N/A

• Ask the operator general questions. Requirement - establish if operator knows the location of the data pack, documents needed, requires increased knowledge or experience.