Leetsdale Process Audit

• Conducted on

  Date

• Prepared by

• Location

  Select

Safety

• Are all team members wearing complete and proper PPE?

  Yes

  No

  N/A

• What corrective action did you take?

• Is a current Job Safety Analysis available for each task?

  Yes

  No

  N/A

Metrics

• Is the hour-by-hour board up-to-date?

  Yes

  No

  N/A

• Are the hour-by-hour goals being met?

  Yes

  No

  N/A

• Is there a posted corrective action for each missed goal?

  Yes

  No

  N/A

• Is the latest 6S Audit score posted and current within one month?

  Yes

  No

  N/A

Standard Work

• Is a Standard Operating Procedure or Work Instructions document available for each task?

  Yes

  No

  N/A

• Which tasks do not have an SOP or WI?

• Do all supplies have min/max levels visually indicated?

  Yes

  No

  N/A

• Are all supplies inventories within specified min/max levels?

  Yes

  No

  N/A

• How many coils or cakes are present in the input area for the machine?

• How many coils or cakes are present in the output area for the machine?

• How many coils or cakes are present in the quality hold/scrap area for the machine?

Problem-Solving

• Is a formal problem-solving process (5W2H, 5 Why's, Fishbone, 8-Step, A3, etc.) used for missed goals?

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Is the top problem visible on the Tier 4 board?

  Yes

  No

  N/A

Flawless Execution

• Is the machine running and at speed?

  Yes

  No

  N/A

• Are quality standards visible?

  Yes

  No

  N/A

• Is output meeting quality goals?

  Yes

  No

  N/A

• If not, is there a corrective action for each missed quality goal?

  Yes

  No

  N/A

• Is the process fully staffed?

  Yes

  No

  N/A