Lifting Device Quarterly Inspection v3

• Audit Title

• Name of Allocated User

• User Employee No.

• Inspector

  Sign

• Inspector Employee No.

• Conducted on

  Date

• Shackles Inspection
Shackle

• Batch Trace

• Type

  Bow

  Dee

• Working Load Limit (t)

• Nominal Size (mm)

• Is the shackle passed inspection

• Test Certificate No. & Comments eg. split pin, grade M shackle

Visual Inspection

• Shackle Body & Pin:
  • Check for any illegible shackle markings
  • Check if the body and the pin are of different material type or grade
  • Inspect the threads of the pin and the body for any distortion
  • Check the body and the pin for undue wear
  • Inspect the body and the pin for any cracks, gouges or corrosion

• Have all shackles been visually checked?

• Notes / Comments

• Chain Sling Inspection

• Sling Manufacturer

• Manufactured / In Service

• Compliance Tag:
  Tag attached and following detail legible
  • Manufacturer
  • Serial No
  • Compliance to AS3775
  • Sling Type (No of Legs & Working Load Limit)
  

• Working Load Limit (t)

• Length (m)

• Serial No

• Plant No / Test Cert. No

Visual Inspection

• Master Link, Chain Links, Hooks, Hammerlocks, Shorteners:
  • Check for signs of overloading, eg distortion of hooks
  • Examine entire surface of each link for any twisting, stretching or cracks
  • Measure any worn components to determine amount of wear
  remove sling from service If and when thickness
  of any worn section has been reduced by 10% (in any plane)
  • Check operation of safety catches and hook latches
  • Evaluate the load bearing points on the end fittings for any sign of wear
  • Check load pin(s) for excessive play within the body halves of the connecting links &
  • Check for impaired rotation of the body halves of the connecting links around the pin

• Check Points inspected & Sling is FIT FOR USE?

• Discard sling if any of the check points are sighted, or any other dangerous condition is confirmed. Please comment on general condition of sling.

• Round Sling
Sling

• Tag attached?

• Manufacturer

• Date of Manufacture

  Date

• Length (m)

• Serial No

• Working Load Limit (t)

• Inspection passed?

• Certificate No & Comments

Visual Inspection

• End Fittings & Couplings:
  • Examine for significant wear or corrosion

• Have all slings been visually checked?

• Notes / Comments

• Cover & Protective Coating:
  • Examine for burn damage eg fused or glazed fibres
  • Check for damage to the cover such that any part of the core can be seen
  • Examine also for chemical damage eg any weakening or softness of an area, or flaking of fibres

• Stitching:
  • Check for damage of any kind

• Steel Wire Rope Sling

• Sling Manufacturer

• Manufactured / In Service

• Working Load Limit (t)

• Length (m)

• Wire Rope Diameter (mm)

• Serial No

• Plant No / Test Cert no

Visual Inspection

• Wire Strands:
  • Check for any damage of the outer wires and (as much is practicable) the inner wires
  • Examine for consolidation of the core and rope strands
  • Check for wire breaks over lengths of 6 & 30 x rope dia.

• Load Bearing Points:
  • Note whether sling has been:
  Subjected to heavy impact load or severely overloaded

• End Fittings & Attachments:
  • Examine for deterioration due to abrasive wear, any wire breaks or corrosion.
  • Note any other damage

• All check points inspected and sling is FIT FOR USE?

• Notes / Comments

• No of Wire Breaks sighted over the lengths of 6 x rope dia.

• No of Wire Breaks sighted over the lengths of 30 x rope dia.

Level of Deterioration

• Due to Outer wires - abrasion

  Slight

  Medium

  High

  Very High

• Due to Inner wires - wear

  Slight

  Medium

  High

  Very High

• Due to Corrosion

  Slight

  Medium

  High

  Very High

• Due to Kinking Inc. flattening of eyes<br>

  Slight

  Medium

  High

  Very High

• Other Lifting Device
Device

• Item eg. eyebolts, hooks, pallet bins

• Manufacturer

• Date of Manufacture

  Date

• Working Load Limit (t)

• Nominal Size (mm)

• Length (m)

• Grade (Quality)

• Serial No / Batch No

• Plant No

Visual Inspection

• General Item Check Points:
  • Markings are all clearly legible
  • Threads are functional, and in good condition
  • Distortion or undue wear is not visible
  • Corrosion, cracks and gouges are not evident

• Check points inspected & item is FIT FOR USE?

• Notes / Comments

• This is the end of the inspection. The result will be saved in "Audits" section, you can preview, edit and send via email.