Title Page
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Conducted on
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Prepared by
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Line Supervisor
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Sign
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Add location
Stage: 10A Assembly of External Magnet Driver and Cover
Stage: 10A Assembly of External Magnet Driver and Cover
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Equipment at the station:(A)External Magnet assy. Fixture (B)Plug Gauge There is no other equipment at the workstation.
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.
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Positive Control sheet must be fill up by operator.
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Operator must followed Check Do Check process.
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Work station must be free from dust, unused material and tools.
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Date of next calibration of Plug Gauge must be marked on Gauge.
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Go-No-Go check sheet must be fill by operator.
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Red bin must be available for rejection material at stage.
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Waste parts should not be spread over in the shop floor & working table.
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All material must be identify and placed at defined location.
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Operator must be skilled.
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Operator ID
Stage:20 Assemble SOV + MU with upper casing
Stage:20 Assemble SOV + MU with upper casing
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Equipment at the station:(A)Upper Case Holding Fixture(B) Bar code reader There is no other equipment at the workstation.
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Operator must wear apron & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and operator must follow DMI.
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Work Station light must be switched on and working.
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Work station must be free from dust, unused material and tools.
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Upper case & barcode holding Fixture must be fixed and stable while working.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Operator must follow single piece flow process.
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Red bin must be available for rejection material at stage.
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Operator must be skilled.
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Operator ID
Stage : 20A Assembly of SOV & SOV Testing
Stage : 20A Assembly of SOV & SOV Testing
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Operator must wear Apron, Gloves & Safety Shoes
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI.
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SOV functional test Fixture must not be worn out and must be fixed and stable.
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Work station must be free from dust, unused material and tools.
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Operator must followed Check Do Check process.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must be skilled.
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Operator ID
Stage:20B Assembly of SOV with MU
Stage;20B Assembly of SOV with MU
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Equipment at the station: SOV-MU assembly Fixture ,Grease box & Brush There is no other equipment at the workstation
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Operator must wear Apron, Gloves & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI.
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SOV-MU assembly Fixture must not be worn out and must be fixed and stable.
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Work station must be free from dust, unused material and tools.
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Operator must check the gear alignment when assemble SOV with MU.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must be skilled.
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Operator ID
Stage: 30 Assembly Of Upper and lower case with Metallic Band
Stage: 30 Assembly Of Upper and lower case with Metallic Band
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Equipment at the station: HMI Machine,Pre-closing Fixture, Weighing machine There is no other equipment at the workstation.
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Operator must wear apron, gloves, goggle & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.
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Positive control sheet must be fill by operator.
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Precontrol sheet must be fill by operator.
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Sika Weight Recording sheet Must be fill by operator.
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Pressure Gauge and weighing machine must be calibrated.
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Weighing machine Alignment in analytical balance must be proper and machine must be stable.
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Sika shelf life must be within expired date.
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Work station must be free from dust, unused material and tools.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Emergency switch must be in working and stable condition.
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Red bin must be available for rejection material at stage.
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Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.
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Operator must be skilled.
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Operator ID
Stage: 40 Initial Pressing of Band with press
Stage: 40 Initial Pressing of Band with press
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Equipment at the station: Initial Band Pressing Machine. There is no other equipment at the workstation.
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Operator must wear apron, Safety Shoes & Gloves.
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DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. And operator must follow DMI.
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Positive Control sheet must be displayed at the workstation and must fill by operator
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All Pressure Gauges must be calibrated and calibration due date must be marked .
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Work station must be free from dust, unused material and tools.
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TPM sheet must be fill by operator and maintenance team.
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Emergency Switch must be in working Condition.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must be skilled.
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Operator ID
Stage: 45 Final Pressing of band with roller
Stage: 45 Final Pressing of band with roller
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Equipment at the station: Pine shower, Cloth for Sika Remove, scissor.There is no other equipment at the workstation.
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Operator must wear apron, gloves & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.
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Positive Control sheet must be displayed at the workstation and must be fill by operator.
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Operator must follow Check Do Check Process.
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Operator must be aware about inspection acceptance criteria.
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Emergency Switch must in working Condition.
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Work station must be free from dust, unused material and tools.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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TPM Sheet must be fill by operator and maintenance team.
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Operator must be skilled.
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Operator ID
Stage:50 Adhesive Sealant Curing
Stage:50 Adhesive Sealant Curing
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"Equipment at the station:(a) Humidifier(b) Bar code reader (c) Temperature and humidifier logger
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There is no other equipment at the workstation"
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DMI (Detailed Manufacturing Instruction) must be displayed.
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Work station must be free from dust, unused material and tools.
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Each pallet must be containing only four trays. And each pallet number must be identified by unique pallet number.
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Operator should place all pallets in FIFO manner.
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All equipment must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Temperature and humidity log sheet must be fill.
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Temperature and humidifier sensor must be calibrated and next calibration date must be marked.
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Operator must be skilled.
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Operator ID
Stage:60 Leakage Testing of Gas Meter
Stage:60 Leakage Testing of Gas Meter
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Equipment at the station:(a) Leakage Test Machine (b) Computer(c) HMI machine (d) Brush, There is no other equipment at the workstation.
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Operator must wear apron, safety shoes & earplugs.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI
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Positive Control Sheet must be displayed at the workstation. and must be fill by operator
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TPM sheet must fill by operator and maintenance Team in defined interval.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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Water must be clean and must be filled at defined level in the tank.
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Date of next calibration of “Pressure Gauges” must be marked.
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The pressure of air must be maintained between 0.75 bar and 0.79 bar.
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Emergency Switch of machine must be work.
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All materials and tools must be identify and placed at defined location
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Waste parts should not be spread over in the shop floor & working table.
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Operator must be skilled.
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Operator ID
Stage :70 Assembly of Internal Magnet + EU on Gas
Stage :70 Assembly of Internal Magnet + EU on Gas
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Equipment at the station: Torque Wrench, Screw driver, Wrist belt test equipment., There is no other equipment at the workstation
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Operator must wear anti static apron, Safety Shoes and wrist belt.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positive Control sheet and precontrol sheet must be displayed at the workstation and must be fill by operator
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Operator must followed check do check Process.
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Wrist strap and mat must be connected to table earth point and operator must check there wrist belt starting of line.
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Work station must be free from dust, unused material and tools.
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Date of next calibration of screw driver must be marked.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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All electrical connection should not be lose and should be safe.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 70A: Assembly of Internal magnet
Stage 70A: Assembly of Internal magnet
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Equipment at the station: Plug Gauge, Screw Driver, Go & No-go Sample, There is no other equipment at the workstation.
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Operator must wear apron, finger coats & Safety Shoes.
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DMI (Detailed Manufacturing Instruction) must be displayed Operator must follow DMI
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Positive Control sheet must be displayed at the workstation and must be fill by operator
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Work Station light must be switched on and working.
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Work station must be free from dust, unused material and tools.
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Operator must followed check do check Process.
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Date of next calibration of gauge and Screw Driver must be marked.
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Go-No-Go Check Sheet must fill by operator.
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Internal Magnet assy. Fixture must be fixed and stable while working
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All material must be identify and placed at defined location
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must be skilled.
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Operator ID
