Stage: 10A Assembly of External Magnet Driver and Cover

Stage: 10A Assembly of External Magnet Driver and Cover

  • Equipment at the station:(A)External Magnet assy. Fixture (B)Plug Gauge There is no other equipment at the workstation.

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must be followed DMI.

  • Positive Control sheet must be fill up by operator.

  • Operator must followed Check Do Check process.

  • Work station must be free from dust, unused material and tools.

  • Date of next calibration of Plug Gauge must be marked on Gauge.

  • Go-No-Go check sheet must be fill by operator.

  • Red bin must be available for rejection material at stage.

  • Waste parts should not be spread over in the shop floor & working table.

  • All material must be identify and placed at defined location.

  • Operator must be skilled.

  • Operator ID

Stage:20 Assemble SOV + MU with upper casing

Stage:20 Assemble SOV + MU with upper casing

  • Equipment at the station:(A)Upper Case Holding Fixture(B) Bar code reader There is no other equipment at the workstation.

  • Operator must wear apron & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and operator must follow DMI.

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • Upper case & barcode holding Fixture must be fixed and stable while working.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Operator must follow single piece flow process.

  • Red bin must be available for rejection material at stage.

  • Operator must be skilled.

  • Operator ID

Stage : 20A Assembly of SOV & SOV Testing

Stage : 20A Assembly of SOV & SOV Testing

  • Operator must wear Apron, Gloves & Safety Shoes

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI.

  • SOV functional test Fixture must not be worn out and must be fixed and stable.

  • Work station must be free from dust, unused material and tools.

  • Operator must followed Check Do Check process.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must be skilled.

  • Operator ID

Stage:20B Assembly of SOV with MU

Stage;20B Assembly of SOV with MU

  • Equipment at the station: SOV-MU assembly Fixture ,Grease box & Brush There is no other equipment at the workstation

  • Operator must wear Apron, Gloves & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI.

  • SOV-MU assembly Fixture must not be worn out and must be fixed and stable.

  • Work station must be free from dust, unused material and tools.

  • Operator must check the gear alignment when assemble SOV with MU.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must be skilled.

  • Operator ID

Stage: 30 Assembly Of Upper and lower case with Metallic Band

Stage: 30 Assembly Of Upper and lower case with Metallic Band

  • Equipment at the station: HMI Machine,Pre-closing Fixture, Weighing machine There is no other equipment at the workstation.

  • Operator must wear apron, gloves, goggle & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

  • Positive control sheet must be fill by operator.

  • Precontrol sheet must be fill by operator.

  • Sika Weight Recording sheet Must be fill by operator.

  • Pressure Gauge and weighing machine must be calibrated.

  • Weighing machine Alignment in analytical balance must be proper and machine must be stable.

  • Sika shelf life must be within expired date.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Emergency switch must be in working and stable condition.

  • Red bin must be available for rejection material at stage.

  • Preventive Maintenance sheet must be available and must be fill by operator and maintenance team.

  • Operator must be skilled.

  • Operator ID

Stage: 40 Initial Pressing of Band with press

Stage: 40 Initial Pressing of Band with press

  • Equipment at the station: Initial Band Pressing Machine. There is no other equipment at the workstation.

  • Operator must wear apron, Safety Shoes & Gloves.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. And operator must follow DMI.

  • Positive Control sheet must be displayed at the workstation and must fill by operator

  • All Pressure Gauges must be calibrated and calibration due date must be marked .

  • Work station must be free from dust, unused material and tools.

  • TPM sheet must be fill by operator and maintenance team.

  • Emergency Switch must be in working Condition.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must be skilled.

  • Operator ID

Stage: 45 Final Pressing of band with roller

Stage: 45 Final Pressing of band with roller

  • Equipment at the station: Pine shower, Cloth for Sika Remove, scissor.There is no other equipment at the workstation.

  • Operator must wear apron, gloves & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed with Latest revision no. and Operator must follow DMI.

  • Positive Control sheet must be displayed at the workstation and must be fill by operator.

  • Operator must follow Check Do Check Process.

  • Operator must be aware about inspection acceptance criteria.

  • Emergency Switch must in working Condition.

  • Work station must be free from dust, unused material and tools.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • TPM Sheet must be fill by operator and maintenance team.

  • Operator must be skilled.

  • Operator ID

Stage:50 Adhesive Sealant Curing

Stage:50 Adhesive Sealant Curing

  • "Equipment at the station:(a) Humidifier(b) Bar code reader (c) Temperature and humidifier logger

  • There is no other equipment at the workstation"

  • DMI (Detailed Manufacturing Instruction) must be displayed.

  • Work station must be free from dust, unused material and tools.

  • Each pallet must be containing only four trays. And each pallet number must be identified by unique pallet number.

  • Operator should place all pallets in FIFO manner.

  • All equipment must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • Temperature and humidity log sheet must be fill.

  • Temperature and humidifier sensor must be calibrated and next calibration date must be marked.

  • Operator must be skilled.

  • Operator ID

Stage:60 Leakage Testing of Gas Meter

Stage:60 Leakage Testing of Gas Meter

  • Equipment at the station:(a) Leakage Test Machine (b) Computer(c) HMI machine (d) Brush, There is no other equipment at the workstation.

  • Operator must wear apron, safety shoes & earplugs.

  • DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI

  • Positive Control Sheet must be displayed at the workstation. and must be fill by operator

  • TPM sheet must fill by operator and maintenance Team in defined interval.

  • Work station must be free from dust, unused material and tools.

  • Operator must follow the check do check process.

  • Water must be clean and must be filled at defined level in the tank.

  • Date of next calibration of “Pressure Gauges” must be marked.

  • The pressure of air must be maintained between 0.75 bar and 0.79 bar.

  • Emergency Switch of machine must be work.

  • All materials and tools must be identify and placed at defined location

  • Waste parts should not be spread over in the shop floor & working table.

  • Operator must be skilled.

  • Operator ID

Stage :70 Assembly of Internal Magnet + EU on Gas

Stage :70 Assembly of Internal Magnet + EU on Gas

  • Equipment at the station: Torque Wrench, Screw driver, Wrist belt test equipment., There is no other equipment at the workstation

  • Operator must wear anti static apron, Safety Shoes and wrist belt.

  • DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.

  • Positive Control sheet and precontrol sheet must be displayed at the workstation and must be fill by operator

  • Operator must followed check do check Process.

  • Wrist strap and mat must be connected to table earth point and operator must check there wrist belt starting of line.

  • Work station must be free from dust, unused material and tools.

  • Date of next calibration of screw driver must be marked.

  • All material must be identify and placed at defined location.

  • Waste parts should not be spread over in the shop floor & working table.

  • All electrical connection should not be lose and should be safe.

  • Red bin must be available for rejection material at stage.

  • Operator must follow single piece flow process.

  • Operator must be skilled.

  • Operator ID

Stage 70A: Assembly of Internal magnet

Stage 70A: Assembly of Internal magnet

  • Equipment at the station: Plug Gauge, Screw Driver, Go & No-go Sample, There is no other equipment at the workstation.

  • Operator must wear apron, finger coats & Safety Shoes.

  • DMI (Detailed Manufacturing Instruction) must be displayed Operator must follow DMI

  • Positive Control sheet must be displayed at the workstation and must be fill by operator

  • Work Station light must be switched on and working.

  • Work station must be free from dust, unused material and tools.

  • Operator must followed check do check Process.

  • Date of next calibration of gauge and Screw Driver must be marked.

  • Go-No-Go Check Sheet must fill by operator.

  • Internal Magnet assy. Fixture must be fixed and stable while working

  • All material must be identify and placed at defined location

  • Waste parts should not be spread over in the shop floor & working table.

  • Red bin must be available for rejection material at stage.

  • Operator must be skilled.

  • Operator ID

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