M+L Forklift Operator Daily Checklist

This Forklift Operator Daily Checklist can be used prior to daily forklift usage. This forklift inspection checklist is divided into 2 parts: Visual checks and Operational checks. If any parts are found to be damaged or malfunctioning, the equipment should be tagged out and reported to the manager. Take photos of any damage to report.

Title Page

Equipment Serial Number
Take a photo of the equipment

Visual Checks

General Condition: Good condition with no damage, excessive dirt or rust. Any defects previously noted repaired.
Forks: Correctly positioned, not damaged, cracked, bent or worn. Anchor pins secure and not worn, loose or bent.
Carriage Plate: No damage or distortion, sitting square to the mast and lubricated. End stop bolts engaged and secure.
Mast: No damage, distortion or cracks. No undue wear, scoring, dirt or foreign bodies in channels. End stops secure. Rollers, no uneven wear or incorrect tracking. Slides intact and secure.
Back Rest Extension / Load Guard: In good condition, secure with no distortion or cracks.
Lift Chains: Not damaged worn or stretched, no broken links or rust. All pins in place.
Tyres: No damage, excessive dirt or wear, rust, cracks, splits or separation of tyres and rims. Pneumatic tyres correct air pressure.
Wheels: Undamaged and free from obstruction and debris. All nuts secure and in place.
Overhead Guard / Roll Over Protection Frame: Secure, undamaged with no loose items.

Energy Source

What energy Source powers the equipment

Electric

Electrolyte level covers all cells in all batteries
All plugs and connections are undamaged and appropriately insulated
Power cables is intact, no exposed wires
Battery charger is appropriately installed and guarded from impact

LPG

Gas bottle secured to the forklift, strapping not damaged
No damage, corrosion or leaks from any LPG hoses or fittings
Full spare gas bottles are secured in a cage with plenty of ventilation

Diesel

Engine Oil, Water Levels and fuel levels are correct.
Clutch & Gearshift: Working smoothly and correctly.
Exhaust: No excessive smoke or sparks
Operator’s Compartment: Clean with, seat secure, undamaged, access steps and grab handles in good condition and clean.
All lights, beacons windscreen and mirrors (if fitted): Clean and undamaged.
Fire Extinguisher, (If fitted): Secure, charged and inspected

Operational Checks

Safety Belt: Accessible, in good condition and working correctly.
Ignition & Electrical System: Working correctly. All gauges and instruments visible and working.
Reversing Alarm and Horn: Working correctly and audible.
Warning Lights & Lights (if fitted): Working correctly.
Hydraulic Controls: Working smoothly and correctly.
Brakes (Foot & Parking): Working correctly.
Steering: Working correctly with no excessive play.