Machine and Equipment Inspection

All Compliance Certificates in Cab. Eg: Auto Fire Suppression, BMA Compliance, Brake Test, etc

Lockable Battery Isolation point ( Red )

Lockable Starter Motor Isolation Point (Yellow).

Auto Fire Suppression. Tag Date:-

1 - Hand held Fire Extinguisher. Tag Date and size:-

2 - Hand held Fire Extinguisher. Tag Date and size:-

3 - Hand held Fire Extinguisher. Tag Date and size:-

Accident damage?

ROPS & FOPS fitted. Cert. Tag: <br>ROPS Serial #:

Steps, Ladders, Handrails and Platforms.

Guards, Mudflaps, Covers and Latches.

Seat Belts: Test operation and check for fraying,<br>Record Seat Belt date: Note - Must be less than 3 years old

Seat Safety Strap is in placed and connected

Harness Anchor attachment points.

Mounted Wheel Chocks and Bracket

Test operation of Emergency Shut Downs

VHF Two Way Radio and Aerial, Programmed to site, Model and serial no# :

UHF Two Way Radio and Aerial, Programmed to site, Model and serial no# :

Travel and Max Height , Record heights

Effective Guarding: All Belts, Pulleys, Fans, Shafts etc

Safety Decals fitted to appropriate places

DG3 Reflective Striping (50mm – 75mm)

OEM Operation Manual in cab

General condition of inside of Cab.

General condition of outside of Cab.

Cab Mountings, Bolts and Structure

Doors, Panels, Mirrors and Brackets

Door Handles, Locks

Condition of door seals

Condition of Dash Panel and Console

Windows, Winders and Rubbers

Windscreen Wipers and Washers

Floor, Walls, Roof and Linings

Heater: Core, Controls and operation

Operation of all Controls

Decals on Switches and Controls

Adequate Access and Egress

Seats and Arm Rest(s)

Machine seat inspection completed if this is a Onhire

First Aid Kit / Decal on Door

Batteries, Terminals and Hold Down Clamps

Insertion Rubber, top of Battery

General condition of Wiring Harnesses and Clamps

Alternator charging circuit

Starter Motor(s)

Dash/Console gauges, switches and labels

Door open / Park Brake off Alarm

Reverse Alarm and lights

Reverse Camera

Interior light, Warning light and Alarm

High mounted combination rear lights

Work lights: - Rear, Sides, Front

Tail lights, Stop lights and Headlights

Headlights on with Ignition, and appropriate Decal

Indicator / Hazard lights

Tray-Up Alarm is illuminating and Audible

Revolving Beacon(s), permanent mount

Workshop and Pit-Horn operation

Jump-Start Receptacle, with Voltage Decal

High Voltage System, and Decals

Cable and Reel condition / operation

Electrical Cabinet

Electric Motors

AM / FM Radio and Aerial

Coolant leaks

Radiator Core, Tanks and Cap

Lever-Action Pressure release Radiator Cap(s)

Coolant level

Conditioner

Coolant Pipes, Hoses and clamps

Heater Taps and Hoses

Fan and Shrouds

Fan Bearings, Pulleys and Belts

Water Pump, Thermostats and Coolers

Sensors and wiring

Monitoring system, condition. Type:

Air Con Compressor, Pulley

Air Con Condenser, Hoses and Valves

Air Con controls and operation

Operation of Fan speeds

Operation of Air Conditioning System

Wiggins Fast-Fill point

Oil level. Check for Engine oil leaks

Intake and Exhaust Manifolds studs/nuts

Pre-Cleaner, Air Cleaner, Induction Pipes and Clamps

Exhaust Rings, Pipes and clamps

Muffler, Extension and clamps

Turbo lagging / heat shield fitted

Turbo Chargers and Oil lines

Fuel Screen, Filters, Lines

Fuel Pump / Injection Pump

Injection Pipes and clamps

Throttle Linkages, Pins/Bushes

Sensors and Wiring

Low Idle RPM:

High Idle RPM:

Blow-By, Exhaust Smoke, Noises

Record any other Defects found:

Oil levels

Oil leaks: Pipes, Hoses, Seals

Check Filter(s) for contamination, if changing Filter record findings:

Transmission Oil Pump

Transmission Oil Cooler

Mountings, Flanges and Bolts

Check Gear selection and for any Slippage

Linkages and operation

Gauges

Drive Motors and their Brakes

Electronic Control and wiring

Oil level(s)

Oil Leaks. Seals

Bearings / Splines / Coupling movement

PTO Shaft and Universal Joints

Mountings

Sensors and wiring

Oil level

Oil Filters and Breathers

Check for Oil leaks

Condition of Hoses / Pipes / Seals or damage

Mountings, Flanges, clamps etc

Hydraulic Tank / Quick-Fill connector

Hydraulic Pump(s)

Hydraulic Oil Cooler(s)<br>

Hydraulic Control Valve

Main Valve Body adjustment. Check for leaks

Hand Controls and linkages

Pins and Bushes: Upper

Pins and Bushes: Lower

Grease Lines

Articulation Cylinders, Bushes and Pins

Articulation Lock, Pins and Keepers

Articulation “Warning” Decal

Shim Bearing if required

Diff oil level. Oil Leaks

Final Drive Oil levels. Oil leaks

Front Wheel Bearings: Oil levels / Oil leaks

Breathers for blockage or leaks

Spindle assemblies

Oscillating Bearings and Seals

Mountings and bolts

Sensors and wiring

Diff Oil level(s). Oil leaks

Final Drive Oil levels. Oil leaks

Breathers for blockages or leaks

Trunnion(s), Oscillating Bearings and Seals

“A” Frame Ball Joint

Dog-Bone Bearings and Pins

Mountings and Bolts

Sensors and Wiring

Operation: Test Drive

Park Brake

Emergency Brake

Service Brake

Transmission Neutraliser Brake Valve and Switch

Retarder

Warning Devices: Light, Buzzer

Monitoring system: Gauges etc

Accumulators: Gauges etc

Air Compressor and Governor

Air Tank, Relief Valve

Drain Valves and “Drain Daily” Decals

Air / Oil leaks

Hoses, Pipes and clamps

Brake Chambers / Master Cylinder

Front Brakes: Discs, Calipers, Pads

Rear Brakes: Discs, Calipers, Pads or Shoes

Park Brake Assembly

Operation: Test Drive

Emergency Steering system: Test

Switches, Warning Light, Decals

Oil level (Steering Tank)

Steering Pump, Reservoir and Vee Belt

Steering Box / HMU / Control Valve

Steering Wheel. Tilt mechanism. Column

Pipes, Hoses and clamps

Oil leaks

Steering Cylinders and condition of Rods

Tie Rod Ends / Ball Joints

Bell Crank, Pins and Bushes

Pos 1 Strut / Spring / Shock absorber/ Pins and Bushes

Pos 2 Strut / Spring / Shock absorber/ Pins and Bushes

Pos 3 Strut / Spring / Shock absorber/ Pins and Bushes

Pos 4 Strut / Spring / Shock absorber/ Pins and Bushes

Pos 5 Strut / Spring / Shock absorber/ Pins and Bushes

Pos 6 Strut / Spring / Shock absorber/ Pins and Bushes

General condition of Chassis

Cracks / Rust / damage

Bumper Bar / Pads / Bull Bar

Tow Hitch / Tow Bar / Pin / All tow points painted red

Belly Plates

Fuel Tank, Pipes and hoses

Fuel leaks

Quick-Fill fitted, Dust Cap, Breather and Hose

Wiggins Fast-Fill connections

Movement in Drivelines

Driveline alignment, wear in Splines

Centre Carrier Bearing

Condition of Universal joints

Oil leaks from any Input / Output Shaft Seals

Position 1 Tyre and Rim Serial numbers , Tyre Pressure and tread depths

Position 2 Tyre and Rim Serial numbers , Tyre Pressure and tread depths

Position 3 Tyre and Rim Serial numbers , Tyre Pressure and tread depths

Position 4 Tyre and Rim Serial numbers , Tyre Pressure and tread depths

Position 5 Tyre and Rim Serial numbers , Tyre Pressure and tread depths

Position 6 Tyre and Rim Serial numbers , Tyre Pressure and tread depths

Is there a Re-torque required (Re-torque Tag fitted in cab)

Valve extensions secured correctly

Valve Stem Diffuses fitted to all positions

Are adapter Plates fitted to Pos 3 and 6 (mount rim to final)

Adapter plate secured by capped type studs

Adaptor plate secured by screw in studs

Are adaptor plate studs uniform in depth

Are all adaptor plate studs present

Are Capped head studs flush with the adaptor plate

No visual gap between the adaptor plate and the rim

General condition

Lift Cylinders, Bearings, Oil leaks

Pipes, Hoses and clamps

Floor: Liner Plates

Sides: Liner Plates / Hungry Boards

Front End: Liner Plate

Headboard

Cracks, dents or damage

Body stop rubbers and adjustment

Hoist control mechanism and Kick-Outs

Rock Deflectors

Rock ejectors

Rock ejectors mounts and stops fitted

Bucket control Arms / Pins and Bushes

Bucket / Stick / Arm / Pins and Bushes

Z Linkage assembly / Bell-Crank

Pins and Bushes

Bucket Cylinders / Pins and Bushes

Bucket linkage

Grease Injectors, Lines, Hoses, fasteners

Hoses, Pipes, brackets and fasteners

Damage / Cracks / Broken Welds

Kick Out operation

GET condition, Wear Plates, Bars and Type:

Front edge condition / Corner Tips

Floor for wear and straightness

Rock guards

Mouldboard / wear / U Wear Plates

Lift Cylinders / Trunnions / Pins and Bushes

Tilt Cylinders / Pins and Bushes

Side Shift Cylinder and mechanism

Blade Tilt Cylinder

Hoses / Seals / fasteners / Oil leaks

Circle Shoes and adjustment

Circle Drive Gearbox condition and Clutch

Circle Drive Gearbox Oil level

GET condition and Type:

Mounting brackets / bolts / Pins and Bushes

H Frame assembly / Pins and Bushes

Wear Plates

Damage / Cracks / broken Welds

Lift Cylinders / Pins / Oil leaks

Tilt Cylinders / Pins / Oil leaks

Pipes / hoses / clamps

Tynes

Boom mountings, Pins and Bushes

Lift Cylinders , Pins and Bushes

Swing Cylinders, Pins and Bushes

Feed Swing Cylinder, Pins and bushes

Feed Tilt Cylinder, Pins and Bushes

Feed extra Swing Cylinder, Pins and Bushes

Feed Cylinder, Pins and Bushes

Feed Extension Cylinder, Pins and Bushes

Zoom Lube Cylinder, Pins and bushes

Extension Tube, check Shims and bolts

Drill positioning assembly

Stinger Cylinders, Pins and Bushes

Horse Shoe Cylinder, Pins and Bushes

Drifter, Cradle and Mounting Post

Top and Bottom Feed Rails

Centraliser Mount: - Travelling and Fixed

Rollover

Hose Reel

Rod Changer and Drill Clamp

Rotary Box

Carousel

Damage / cracks / broken Welds

Hoses and pipes (Jumbo Hose Wrap)

Idlers

Sprockets

Carrier Rollers

Track Rollers

Track Chain and Track Pads

Track Adjuster

Bogie’s

Travel Motor

Travel Brake

Pipes, Hoses and clamps

Equalizer Bar, Bearings and Oil level

Idlers

Sprockets

Carrier Rollers

Track Rollers

Track Chain and Track Pads

Track Adjuster

Bogie’s

Travel Motor

Travel Brake

Pipes, Hoses and clamps

Slew Motor(S)

Slew Gearbox(s)

Slew Ring movement:

Slew Ring Teeth: Condition / wear / noises

Slew Grease: Level / Greasing evenly

Machine House

Main King Pin

Safety Signs and Decals

Confined Space Decals

Pump Control Panel operation / condition

Water Canon / Hoses / operation / controls

Foam System / Hose Reel

Sprays and Spray Bars

Hydraulic Pump

Hydraulic Motor

Water Pump / Coupling / mounting

Drive Coupling Guarding

Pipes / screw in Hoses etc

Steps, Ladders, Handrails

General condition of Tank

Dents / cracks / leaks

Tank internal and external Rust / Anodes

General condition

Certificate Plates in place and legible

Working Load Decals installed

Lifting Jib Section Pins and Hook/latch condition

Fork Tyne condition

Limit Stops in place

Lock-Out in Cab for Attachment Cylinder operation

Quick Hitch Lock-Pin Proximity switch / Warning light and Buzzer in Cab

Ensure all Mandatory Inspections are up to date

Inspect Boom for any cracks

Basket Control Lever protection. To eliminate inadvertent contact

Control Level Levers to be 50mm Min. below Guardrail level. As per AS 1418.10

Safety Harness Anchors in place