Pass or Fail

  • Did the equipment pass the safety checklist

Lock-out/Hazardous Energy Control

  • Are all sources of energy clearly labeled (i.e. E1, P1, etc.)?

  • Hazardous energy placard (e-PLAC standard) posted (for any dual source equipment)?

  • Lockable electrical and/or air lines/valves within 6 1/2 ft from the floor?

Confined Space

  • Labeled and numbered?

  • Evaluated for permit/non-permit required?

  • Potential hazard(s) identified?

  • Recorded on Plant's Confined Space Log?

Electricity

  • All wiring meets Inteva Controls standards?

  • Properly Fused?

  • Limit Switches Functional?

  • Light curtains and safety mats function correctly?

  • Ground fault interrupts required/installed?

  • Voltage marked?

  • Panels have proper clearances?

  • Arc flash and shock label posted NFPA70E?

  • Non-custom equipment NRTL (i.e. UL) listed and labeled?

  • Are the electrical cords/extensions safe? Routed Safety? Less than 20 feet and protected?

Controls

  • Anti tie down/anti repeat circuitry verified?

  • Stop controls function properly and are accessible?

  • Cycle stops - Are yellow and stop upon completion of a cycle?

  • Master stops- Are red and stops machine?

Ergonomics

  • Meet height requirements?

  • Meet lifting guidelines?

  • Cycle time identified?

  • Within operator posture limitations?

  • Within operator force limitations?

Compressed Air

  • Hand held max 30 PSI and vented?

  • Mechanical brakes on air cylinders operate correctly?

  • Properly labeled?

  • Valves labeled including operating pressure and what valve initates?

  • Muffler on exhaust?

  • Does not create a safety hazard when de-energized?

Water Lines

  • Properly labeled? (utilities labeled every 40 feet)

  • Incoming/Drain?

  • Back flow preventer(s) installed if required?

Gas Lines

  • Properly labeled? (utilities labeled every 40 feet)?

  • Direction of flow identified?

  • Pressure identified?

  • Proper exhaust?

  • Proper safety valves including lockout?

  • Safety instructions in place?

  • Training plan written for implementation?

Hydraulics

  • Proper plumbing?

  • Valves labeled including operating pressure and what valve initiates?

  • Clearly labeled gages, preferably within operating range?

  • Does not create a safety hazard when de-energized?

Steam

  • Properly labeled? (utilities labeled every 40 feet)?

  • Direction of flow identified?

  • Pressure identified?

Chemicals

  • Approved through Hazardous Material Control Committee?

  • Material Safety Data Sheets provided with 100% disclosure and all ingredients within 5% of actual?

  • Safe Use Instructions provided?

  • Storage area provided?

  • Properly labeled?

Maintenance

  • System prints provided and current?

  • Electrical?

  • Pneumatic?

  • Hydraulic?

  • Water, Gas, Steam, Etc?

  • Ventilation?

  • Lubrication?

  • Coolant/Quench?

  • Preventative maintenance sheets have been provided?

  • Preventative maintenance frequency have been provided?

  • Maximo identification number is affixed to the equipment?

  • Maintenance has been trained on proper use/operation per instructions?

Work Place Organization plan implemented

  • Tools in marked spots?

  • All required equipment in designated locations?

  • Skip/hopper/rack locations designated- visually marked?

Guarding

  • Are guards free from burrs, sharp edges, and sharp corners?

  • does guarding safely contain all material within the guarded area in case of mechanical failure?

  • Do guards contain coolant or lubricant splash?

  • Do guards permit proper visibility where necessary?

  • Do guards avoid creation of a hazard or interfering normal operation of equipment?

  • Are easy open barrier guards which cover pinch points interlocked?

  • Are guards hinged whenever possible and designed in such a manner that neither counter balance not any other mechanical aids are required to open/hold/close them?

  • Do all barrier guards installed eliminate all pinch points?

  • Are all drive unit apparatuses such as belts, cylinders, chains, sprockets, gears, and shafts totally enclosed?

  • Are all shear, crush, pinch, and coupling drive flanges completely guarded?

  • Are all turnover or rollover fixtures adequately guarded to stop access?

  • Where suspended counterweights are used and not guarded by location, are they enclosed?

  • Does light curtain installation conform to proper "safe distance" requirements?

  • Has light curtain application been entered into preventive maintenance tracking system?

  • Is proper mechanical guarding in place to prevent reaching around light curtains and into unsafe area?

  • Are robot to hard guarding distances adequate per ANSI R15.06, generally 18" from restricted space to guard?

  • Does the control safety circuit meet all requirements outlined in Inteva Standards?

Ventilation Requirements

  • Ventilation required/installed?

  • Fire detection required/installed?

  • Fire suppression system required/installed?

  • Exhaust ventilation required/installed?

  • Proper filters available/installed?

  • Mist collector's required/installed?

  • Dust collector's required/installed?

Platforms, Ladders, and Steps

  • Do treads have non-slip surfaces?

  • Are hand rails provided?

  • Are mid rails provided?

  • Toe boards, 4" high (above 48" elevation)?

  • Is a safety gate at fixed ladder/platform entrance/exit?

  • Are serviceable components accessible without climbing?

  • Are platform railings 42" high?

General

  • Proper lighting?

  • All sharp and protruding points have been eliminated or protected?

  • Personal protective equipment identified?

  • Emergency eyewash and safety shower installed?

  • Floor openings guarded or covered?

  • Walking surfaces are free from obstacles and posted load requirements?

  • Audible operator signals provided on conveyors, assembly lines, transfers?

  • Is a Safety fence/barrier provided?

  • Are operating noise levels <80 dBA, including documentation?

  • Operators are protected from hot/cold temperatures?

  • Operators instructions have been provided to the department?

  • Operators have been trained on proper use/operation?

  • Are safety signs installed?

  • Service personnel compliant with NFPA70E (letter of compliance signed)?

  • Service personnel have reviewed Vandalia contractor guidelines?

  • Safe work procedures/placard(s) are posted on the Machinery/Equipment?

  • Brass tag number is affixed to the equipment?

  • Fall Hazards identified and eliminated or protected?

Additional Notes

Owner of Action Items

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