Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Safety
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Are associates familiar with the emergency plan (Evacuation and Take Shelter)?
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Comment(s)
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Are associates free of any safety/ergonomic concerns?
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Comment(s)
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Are fire extinguishers available/accessible and within expiration date?
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Comment(s)
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Is the eyewash station available/accessible and in working order?
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Comment(s)
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Is the MSDS file available/accessible?
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Comment(s)
General Area
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Does the area have a 6S action plan with no discrepancies?
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Comment(s)
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Is the process flow identifiable?
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Comment(s)
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Is product appropriately identified and segregated as needed?
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Non-conforming product is segregated in designated area.
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Non-conforming product has an NCR attached.
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NCR is completed correctly.
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Are all applicable equipment within calibration/PM dates?
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Comment(s)
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Do all documents/records required for the area follow GDP standards?
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Comment(s)
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Are expense materials (Loctite, batteries, solder, etc.) within expiration dates?
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Comment(s)
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Are Kanban cards available for use and accurate, where applicable?
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Comment(s)
General - Personnel
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Are associates trained to the job that they are performing?
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Comment(s)
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Are associates following standard operating procedures (MAPs, QIPs, MATs, etc.) for the task they are performing?
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Comment(s)
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Are ESD smocks being worn and within the 2 year usage requirement?
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Comment(s)
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Are heel/wrists straps worn appropriately, where applicable?
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Comment(s)
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Can associates identify and define all phases of 6S in order?
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Safety - Maintaining a safe work environment.
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Sort - "Have what you need and need what you have."
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Set-in-order - "A place for everything and everything in its place."
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Shine - "Clean and maintain."
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Standardize - "Creating guidelines and schedules to maintain the previous phases."
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Sustain - "Make it a habit."
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Are associates familiar with the 7 forms of waste?
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T - Transportation
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I - Inventory
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M - Motion
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W - Wait
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O - Overproduction
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O - Overprocessing
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D - Defects