Title Page
MEB Production LPA
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Date:
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Which Program are you auditing?
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Select the KL FEM workstation or cell/area
- ECM Sub-Assy.
- Grommet Press
- Headlamp Sequencing
- Hood Bumper Brkt Assy.
- Kitting
- Rivet Nut Cell
- Dazm Install Cell
- Workstation 1
- Workstation 2
- Workstation 3
- Workstation 4
- Workstation 5
- Workstation 6
- Workstation 7
- Workstation 8
- Workstation 9
- Workstation 10
- Workstation 11
- Workstation 12
- Workstation 13
- Workstation 14
- Workstation 15
- Workstation 16
- Workstation 17
- Workstation 18
- Workstation 19
- Workstation 20
- Workstation 21
- Workstation 22 Pack Out
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Select the KL Front Fascia workstation or cell/area
- EA Block Sequencing
- EOL Inspection
- Inline Machining Cell
- On Road Spat Cell
- Off Road FPA Cells
- On Road FPA Cells
- Pack-Out
- Pre-Snap Workstation 1
- Pre-Snap Workstation 2
- Pre-Snap Workstation 3
- Pre-Snap Workstation 4
- Quality Gate
- Texture Sequencing
- Workstation 2
- Workstation 3
- Workstation 4
- Workstation 5
- Workstation 6
- Workstation 8
- Workstation 9
- Workstation 10
- Workstation 11 EOL
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Select the KL Rear Fascia workstation or cell/area
- Assembly Workstation 1
- Assembly Workstation 2
- Assembly Workstation 3
- Assembly Workstation 4
- End of Line (EOL)
- Exhaust Tip Sequencing
- Off Road RPA Cell
- Off Road Snap Cell
- On Road RPA Cell
- On Road Snap Cell
- Pre Snap Workstation
- Quality Gate
- Valence Sequencing
- Wet Out Cell
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Select the KL Lift Gate workstation or cell/area
- Workstations 1
- Workstations 2
- Workstations 3
- Workstations 4
- Workstations 5
- Workstations 6
- Workstations 6.1
- Workstations 7
- Workstations 8
- Workstations 9
- Workstations 10
- Workstations 11
- Workstations 12
- Workstations 13.1
- Workstations 13.2
- Workstations 14.1
- Workstations 14.2
- Workstations 15
- Leak Test Station
- C-30
- Pack Out
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Select the KL Lift Gate workstation or cell/area
- Incoming Inspection
- Riv-nut Station
- Compression Limitor Cell
- LESA Cell
- Carousel 1A
- Carousel 1B
- IR Weld Cell 1
- IR Weld Cell 2
- Glass Priming Cell
- Load Inner Cell
- Incoming Upper/Lower Inspection
- Sonic/Punch Outer Lower Cell
- Latch Release Install
- License Plate Riv-Nut Cell
- Mixing Nozzle Change Cell
- Unload Cell
- Labeler Cell
- EOL
- Pack Out Cell
- Load Outer Cell
- Addhesive Barrel 1
- Addhesive Barrel 2
- Addhesive Barrel 3
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Which Shift (Crew) are you auditing?
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Auditor 1
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Auditor 2
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Auditor 3
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Operator
PRIDE Board
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Item 1: Have the Safety, Quality, Timing, Cost, Morale metrics been updated within the past 24 hours?
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Item 2: Are all posted documentation that track area progress/metrics in the area controlled or stated as "Reference Only"?
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Item 3: Are all posted alerts (Process Change Notice, Quality Alerts, Safety Alerts, and Materials Alerts) unexpired?
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Item 4: If any PCN's or Quality Alert's exists for this operation, verify that the operator is aware and is following the documented change.
Run Rabbit, First-off, and Equipment Start-Up Check Lists
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Item 5: Verify the current day start-up controls for that product line were completed by start of shift or when first option part arrives (eg. Dazm)
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Item 6: If a noted failure was found in start-up controls, verify that a reaction procedure followed.
Process Control
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Item 7: Does the Team Member(s) know where the Standard Operation Sheet and Job Element Sheet are located?
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Item 8: Is the Team Member aware of the part non-conforming process?
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Item 9: If the JES calls out any key process symbols, verify that the operator understands the reasoning behind the denoted checks
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Item 10: Verify appropriate PPE is called out on the SOS and is being worn. (safety glasses, belt covers, watch covers, aprons per plant specification).
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Item 11: Verify the Team Member is following the MES.
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Item 12: Observe and validate that the SOS/JES is being followed by each Team Member according to all chronological job elements (including any ergo or safety procedures/requirements).
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Item 13: If there are any equipment, process torqueing or labeling in by-pass, verify there is a quality alert or bypass email stating the temporary process.
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Item 14: Visit the designated non-conforming rack for the workstation or cell/area and verify the non-conforming process is being executed.
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Item 15: Verify there is a documented CWI (Cleaning Work Instruction) and that the pucks are being followed according to the process.
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Item 16: Review a minimum of 3 completed units from the process / station being audited and 3 customer ready finish good units.
OJT System
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Item 17: If run rabbits are required for the work cell, verify that the operator who completed the rabbit is green in the OJT.
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Item 18: Verify the Team Member in the work cell is green in the OJT system.
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Item 19: Review OJT and ensure all present Team Members are signed off on all opened alerts.
Measuring Process
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Item 20: Where applicable, verify that dimensional gauging (SPC) has been logged and completed as required.
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Item 21: Where applicable, verify the calibration sticker on any measuring tool around the area (torque guns, gauge table, dial indicator) are present and not outdated.
Team Leader/ Production Manager Verification
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Team Leader / Production Signature:
