Title Page

MEB Production LPA

  • Date:

  • Which Program are you auditing?

  • Select the KL FEM workstation or cell/area

  • Select the KL Front Fascia workstation or cell/area

  • Select the KL Rear Fascia workstation or cell/area

  • Select the KL Lift Gate workstation or cell/area

  • Select the KL Lift Gate workstation or cell/area

  • Which Shift (Crew) are you auditing?

  • Auditor 1

  • Auditor 2

  • Auditor 3

  • Operator

PRIDE Board

  • Item 1: Have the Safety, Quality, Timing, Cost, Morale metrics been updated within the past 24 hours?

  • Item 2: Are all posted documentation that track area progress/metrics in the area controlled or stated as "Reference Only"?

  • Item 3: Are all posted alerts (Process Change Notice, Quality Alerts, Safety Alerts, and Materials Alerts) unexpired?

  • Item 4: If any PCN's or Quality Alert's exists for this operation, verify that the operator is aware and is following the documented change.

Run Rabbit, First-off, and Equipment Start-Up Check Lists

  • Item 5: Verify the current day start-up controls for that product line were completed by start of shift or when first option part arrives (eg. Dazm)

  • Item 6: If a noted failure was found in start-up controls, verify that a reaction procedure followed.

Process Control

  • Item 7: Does the Team Member(s) know where the Standard Operation Sheet and Job Element Sheet are located?

  • Item 8: Is the Team Member aware of the part non-conforming process?

  • Item 9: If the JES calls out any key process symbols, verify that the operator understands the reasoning behind the denoted checks

  • Item 10: Verify appropriate PPE is called out on the SOS and is being worn. (safety glasses, belt covers, watch covers, aprons per plant specification).

  • Item 11: Verify the Team Member is following the MES.

  • Item 12: Observe and validate that the SOS/JES is being followed by each Team Member according to all chronological job elements (including any ergo or safety procedures/requirements).

  • Item 13: If there are any equipment, process torqueing or labeling in by-pass, verify there is a quality alert or bypass email stating the temporary process.

  • Item 14: Visit the designated non-conforming rack for the workstation or cell/area and verify the non-conforming process is being executed.

  • Item 15: Verify there is a documented CWI (Cleaning Work Instruction) and that the pucks are being followed according to the process.

  • Item 16: Review a minimum of 3 completed units from the process / station being audited and 3 customer ready finish good units.

OJT System

  • Item 17: If run rabbits are required for the work cell, verify that the operator who completed the rabbit is green in the OJT.

  • Item 18: Verify the Team Member in the work cell is green in the OJT system.

  • Item 19: Review OJT and ensure all present Team Members are signed off on all opened alerts.

Measuring Process

  • Item 20: Where applicable, verify that dimensional gauging (SPC) has been logged and completed as required.

  • Item 21: Where applicable, verify the calibration sticker on any measuring tool around the area (torque guns, gauge table, dial indicator) are present and not outdated.

Team Leader/ Production Manager Verification

  • Team Leader / Production Signature:

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